GPI PA-120DEF Owner's Manual
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GPI PA-120DEF Owner's Manual

115-volt plastic utility pump
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PA-120DEF
115-Volt Plastic Utility Pump
Owner's Manual
PA-120DEF

TABLE OF CONTENTS

General Information ................................................................2
Safety Instructions ..................................................................2
Installation ..............................................................................3
Operations ..............................................................................3
Maintenance ...........................................................................4
PA-120DEF ........................................................................5
P-120DEF ..........................................................................6
PA-120DEF ........................................................................8
P-120DEF ..........................................................................9
PA-120DEF ......................................................................10
P-120DEF ........................................................................11
Specifications .......................................................................12
Service ..................................................................................13
01/10
P-120DEF
12-Volt Plastic Utility Pump
P-120DEF
To the owner...
Congratulations on receiving your GPI pump. We are pleased
to provide you with a system designed to give you maximum
reliability and efficiency.
Your pump is designed, tested, and approved for use with
Diesel Exhaust Fluid (DEF). Please take all due precautions
when handling DEF. Your safety is important to us.
Also, to assure the longest possible service life, it is important
that you follow the operation and maintenance procedures
outlined in this manual. We are proud to provide you with a
quality product and dedicated support. Together with your
conscientious use, we are sure that you will obtain years of
safe, dependable service.
President
Great Plains Industries, Inc.
5252 East 36th Street North
Wichita, KS USA 67220-3205
TEL: 316-686-7361
FAX: 316-686-6746
www.gpipumps.net
Rev. - 92176201
1

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  • Page 1: Table Of Contents

    Owner’s Manual PA-120DEF P-120DEF TABLE OF CONTENTS To the owner... Congratulations on receiving your GPI pump. We are pleased General Information ..............2 to provide you with a system designed to give you maximum reliability and efficiency. Safety Instructions ..............2 Installation ................3 Your pump is designed, tested, and approved for use with Diesel Exhaust Fluid (DEF).

  • Page 2: General Information

    The purpose of this manual is to assist you in installing, op- including tank, bung, pump, meter, filter, hose and nozzle. erating and maintaining your GPI pump. It provides information Care should be taken to ensure proper grounding during initial which will help you achieve years of dependable performance installation and after any service or repair procedures.

  • Page 3: Installation

    (GFCI) approved by Underwriters Laboratories Standard 943 with this pump. If your electrical service already had GFCI outlets, you are protected. If not, a portable GFCI is available through electrical equipment distributors or from GPI. Contact your distributor or GPI Customer Service for more information.

  • Page 4: Maintenance

    Some fluid may spill from the pump during removal. Follow DEF label directions for cleanup and disposal. Dispense Fluid The PA-120DEF and P-120DEF pumps are intended for use 1. Disconnect pump from power. with Diesel Exhaust Fluid (DEF) only. 2. Loosen the pump from the tank.

  • Page 5: Repair: Pa-120Def

    REPAIR – PA-120DEF 3. Place the pump inlet and nozzle through the holes in the top of the flush tank. (Figure 3) WARNING Figure 3 When handling DEF, always wear protective clothing such as goggles, gloves, and respirators, as instructed by the fluid manufacturer.

  • Page 6: P-120Def

    Replace Motor 5. Replace the screws to fasten the motor and handle to the housing. Use the two longer screws to secure the handle. 1. Disconnect pump from power and flush. Torque to 75 to 100 in-lbs. 2. Remove the four screws holding the motor and handle to the housing.
  • Page 7 Clean or Replace Bypass Poppet Replace the Drive Shaft or Motor Shaft Seal Follow these steps to remove the drive shaft and motor 1. Disconnect pump from power and flush. shaft seal. 2. Remove the bypass poppet plug. 1. Disconnect pump from power and flush. 3.

  • Page 8: Troubleshooting: Pa-120Def

    TROUBLESHOOTING – PA-120DEF SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION A. MOTOR DOES NOT 1. Circuit breaker tripped Manually reset circuit breaker located in cover assembly. See Operations Section. 2. Switch defective Remove cover assembly and inspect switch. Replace, if necessary. 3. Motor burned out Remove motor and test by making grounded connection to GFCI protected 115-volt power.

  • Page 9: P-120Def

    TROUBLESHOOTING – P-120DEF SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION A. MOTOR DOES NOT 1. Fuse blown Inspect fuse. If blown, replace. 2. Switch defective Remove switch coverplate and inspect switch. Replace, if necessary. 3. Motor burned out Remove motor from pump and test by connecting to 12-volt DC power supply. Replace if necessary.

  • Page 10: Illustrated Parts List: Pa-120Def

    ILLUSTRATED PARTS LIST – PA-120DEF Item No.n Item No.n Part No. Description Req’d. Part No. Description Req’d. 110100-1 Suction Pipe Assembly, Adjustable ......1 118023-1 Handle Grip ..............1 117204-1 Fitting, Reducer Bushing, 1" x 3/4" NPT ....1 119006-1 Motor Assembly ............
  • Page 11 ILLUSTRATED PARTS LIST – P-120DEF Item No.n Item No.n Part No. Description Req’d. Part No. Description Req’d. 110100-1 Suction Pipe Assembly, Adjustable ......1 119002-17 Motor Assembly (12V) P-120H, Standard CSA ..1 117204-1 Fitting, Reducer Bushing, 1" x 3/4" NPT ....1 115016-11 Power Cord Assembly, CSA (14 gauge) ....

  • Page 12: P-120Def

    SPECIFICATIONS PA-120DEF: P-120DEF: Applications Applications Fluids: Diesel Exhaust Fluid (DEF) Fluids: Diesel Exhaust Fluid (DEF) Operating Environment: Outdoor, operating temperature range Operating Environment: Outdoor, operating temperature range of –20° to +120° F (–30° to +50° C). of –20° to +120° F (–30° to +50° C).

  • Page 13: Service

    Please contact GPI before returning any parts. It may be possible to diagnose the trouble and identify needed parts in a telephone call. GPI can also inform you of any special requirements you will need to follow for transportation and handling of fluid equipment.
  • Page 16 To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 800-835-0113. Or by mail at: Great Plains Industries, Inc.

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P-120def

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