Bicker UPSI-1208DPx User Manual

Ups system din-rail

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User Manual UPSI-1208DPx
UPS SYSTEM
DIN-RAIL
Bicker Elektronik GmbH
Ludwig-Auer-Straße 23 | 86609 Donauwörth · Germany

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Summary of Contents for Bicker UPSI-1208DPx

  • Page 1 English User Manual UPSI-1208DPx UPS SYSTEM DIN-RAIL Bicker Elektronik GmbH Ludwig-Auer-Straße 23 | 86609 Donauwörth · Germany...
  • Page 2 UPSI-1208DPx Legend of used symbols Symbol Description Attention! Important hazard warning. Do not dispose of in the domestic waste. Warning of electrical voltage. Revision Directory Date Change 31.03.2020 Initial version Revision 0-1 10.06.2020 Release version Revision 1 03.07.2020 Chapter B2 extended,...
  • Page 3: A Brief Specification Upsi-1208Dp2 / Upsi-1208Dp3

    UPSI-1208DPx A Brief specification UPSI-1208DP2 12 V DC / 8 A 12 V DC UPS (DIN rail version)  Integrated Supercaps  Up to 500 000 cycles  Capacity: 5.73 kJ  Intelligent input current detection  Regulated output voltage in battery mode ...
  • Page 4 UPSI-1208DPx Backup time* UPSI-1208DP2 – Battery type: EDLC (Supercaps) Backupzeit [min] UPSI-1208DP2 0...10W Backupzeit [min] UPSI-1208DP2 0...1A Backupzeit [min] UPSI-1208DP2 0...10W Backupzeit [min] UPSI-1208DP2 0...1A Backupzeit [sec] UPSI-1208DP2 0...8A Backupzeit [sec] UPSI-1208DP2 0...100W Backupzeit [sec] UPSI-1208DP2 0...8A Backupzeit [sec] UPSI-1208DP2 0...100W *Backup time depends on battery capacitance, load and temperature.
  • Page 5 UPSI-1208DPx A Brief specification UPSI-1208DP3 12 V DC / 8 A 12 V DC UPS (DIN rail version)  LiFePO4 battery  Up to 6 000 cycles  Capacity: 25 Wh  Intelligent input current detection  Regulated output voltage in battery mode ...
  • Page 6 UPSI-1208DPx Backup time* UPSI-1208DP3 – Battery type: LiFePO4 Backupzeit [h] LFP-1025S 0...1A Backupzeit [h] LFP-1025S 0...12W Backupzeit [min] LFP-1025S 0...8A Backupzeit [min] LFP-1025S 0...100W *Backup time depends on battery capacitance, load and temperature. At very high or low temperatures a reduction of backup time occurs.
  • Page 7 UPSI-1208DPx Derating UPSI-1208DP3 -20 -10 Ambient temperature [°C] Ambient temperature [°C] -20…0 °C: At sub-zero temperatures, the charging time increases according to the physical properties of the cells (increased internal resistance). Revision 2-0...
  • Page 8: Table Of Contents

    UPSI-1208DPx Brief specification UPSI-1208DP2 / UPSI-1208DP3 ..........3 Introduction and description ................9 B1 Description of the product and its functions ....................9 B2 Intended use ................................10 B3 UPS Gen Configuration Software ........................ 10 Safety instructions ....................11 Technical Data ..................... 12 D1 General Technical Data ............................
  • Page 9: B Introduction And Description

    The manual as well as all documents has to be read and followed strictly before installation. Otherwise in cer- tain situations warranty and guarantee can be cancelled partly or completely. Any liability on the part of Bicker Elektronik is excluded for possible existing errors as well as non-compliance with the instructions for use and installation.
  • Page 10: B2 Intended Use

    UPSI-1208DPx B2 Intended use This device is designed to be installed into a suitable enclosure which protects against electrical, water and fire hazards and can then be used indoors and outdoors. It is primary built for being mounted on a DIN Rail and is intended for professional use in applications such as industrial control, communication and measurement technology.
  • Page 11: C Safety Instructions

    UPSI-1208DPx C Safety instructions WARNING! Disregarding of following issues can result in electric shock, fire, serious injury or death. 1. Care must be taken to ensure proper and professional wiring. 2. The device pack must not be exposed to fire and temperatures outside the specification.
  • Page 12: D Technical Data

    UPSI-1208DPx D Technical Data D1 General Technical Data INPUT DATA Unless otherwise stated, all specifications apply to 25 °C ambient temperature, 12 V DC input voltage and nominal output current (I UPSI-1208DP2 / UPSI-1208DP3 Input voltage 12 V DC Input voltage range 11.5 V DC…16 V DC...
  • Page 13 UPSI-1208DPx OUTPUT DATA – NORMAL MODE Unless otherwise stated, all specifications apply to 25 °C ambient temperature, 12 V DC input voltage and nominal output current (I UPSI-1208DP2 / UPSI-1208DP3 Output voltage 12 VDC Output voltage range – 0.6 V DC max. (depending on load) Capacitive load 3000 µF (at start, 0 A load)
  • Page 14 UPSI-1208DPx ENERGY STORAGE UPSI-1208DP2 Charging method CC / CV / CP Nominal voltage U 8.3 V End-of-charge voltage 8.3 V Battery charge current 16 A max. Undervoltage protection 4.5 V Battery technology EDLC (Supercap) Nominal capacity 5.73 kJ (3.88 kJ useful) / 1.59 Wh (1.08 Wh useful)
  • Page 15 UPSI-1208DPx CONNECTION DATA INPUT / OUTPUT Connection method Screwable plug connector Conductor cross-section solid 0.129 mm² … 1.31 mm² (26 … 16 AWG) Conductor cross-section flexible 0.129 mm² … 1.31 mm² (26 … 16 AWG) Conductor cross-section with ferrule 0.129 mm² … 1.31 mm² (26 … 16 AWG) Stripping length 6 mm …...
  • Page 16 UPSI-1208DPx DATA INTERFACE – RS232 Interface designation RS232 Numbers of interfaces Connection method DSUB 9-Pin (female) Locking Transmission physics RS232 light (TX / RX) Topology Point-to-point Symbol rate (baud rate) 38400 Type of cable Transmission length ≤10 m Access time <1 s...
  • Page 17 UPSI-1208DPx ENVIRONMENTAL CONDITIONS Ambient temperature (operation) DP2: -20… +65 °C / DP3: -20… +50 °C Ambient temperature (start up without load) DP2: -30 °C / DP3: -20 °C Ambient temperature DP2: -30… +65 °C / DP3: -30… +55 °C (storage / transport) Max.
  • Page 18 UPSI-1208DPx INTERFERENCE IMMUNITY ACCORDING TO EN 61000 (INDUSTRY) Basic standard CE Fulfilled requirements according to EN 61000 (CE) (Interference immunity of industrial environment) Electrostatic discharge EN 61000-4-2 Contact discharge 4 kV Air discharge 8 kV Comment Criterion B Electromagnetic HF field...
  • Page 19 UPSI-1208DPx EMISSION ACCORDING TO EN 55016-2-3 (DOMESTIC) Basic standard CE Fulfilled requirements according to EN 55016-2-3 (CE) (Domestic) Conducted emission from the power port EN 55016-2-3 Frequency range 150 kHz–30 MHz Comment Conform Electric field radiated emission EN 55016-2-3 Frequency range 30 MHz–1 GHz...
  • Page 20: D2 Drawing

    63 mm 8.5...9 mm 9.7...10 mm E Name / Address / Support E-Mail / Phone number of the manufacturer Bicker Elektronik GmbH · Ludwig-Auer-Straße 23 · 86609 Donauwörth · Germany E-Mail: support@bicker.de · Tel.: +49 (0) 906 70595-0 Revision 2-0...
  • Page 21: F General Data

    UPSI-1208DPx F General Data F1 Assembly and installation advice Installation and operation of this device is only allowed to be executed by a qualified electrician! The application has to be separated from any power during the mounting process. Wires have to be connected safely and must not have contact with sharp edges. Pay attention...
  • Page 22 UPSI-1208DPx DIN-Rail mounting and DIN-Rail profile according to EN 60715   Press down   Revision 2-0...
  • Page 23: F3 Description Of Connectors

    UPSI-1208DPx F3 Description of connectors INPUT & OUTPUT (IN & OUT) FUNCTION Vin + Vin – Vout – Vout + RELAY CONNECTION (RL) The function of the relay connection is configurable via software. When closing the relay the resistor value between both contacts is approx. 0 Ω, otherwise they are „open load“.
  • Page 24 UPSI-1208DPx FUNCTIONAL EARTH (FE) There is a screw attachment (M4 thread, screw M3x6mm max.) at the front right corner on top of the device to connect functional earth if required. The requirements for interference emission EN55016-2-3 (see D1 General Technical Data) are only met if this connection is connected.
  • Page 25: F4 Dimensioning The Upstream Power Supply

    UPSI-1208DPx F4 Dimensioning the upstream power supply Ensure that the upstream power supply is correctly dimensioned to guarantee the charging process of the bat- teries and the correct functioning of the application. The input has to be supplied from a SELV or PELV power supply.
  • Page 26: F5 Connecting Diagram

    UPSI-1208DPx F5 Connecting diagram APPLICATION – – RELAY RS232 for individual use D Sub 9 CONNECTING ORDER 1. APPLICATION (V 2. DC SOURCE (V 3. RELAY / USB / RS232 Dismantling order reverse to connection! – ATTENTION! 1. Note polarity! 2.
  • Page 27: F6 Initial Operation

    UPSI-1208DPx F6 Initial operation The correct installation of the UPS has to be ensured. The start is accomplished by connecting the upstream power supply: When an input voltage higher than 11.5 V is connected to the input terminals, the energy storage gets queried and transmits its data. The UPS sets the corresponding end-of-charge voltage and releases the pack via the system present signal.After that,...
  • Page 28: F9 Reverse Polarity / Overcurrent / Short Circuit

    UPSI-1208DPx F9 Reverse polarity / Overcurrent / Short circuit Reverse polarity: The device has active reverse polarity protection at the input if the input terminal is connected with reverse polarity while the device is still switched off (e.g. during commissioning). If the device operates in battery mode and the input terminals are connected with reverse polarity, no reverse polarity protection is given.
  • Page 29: F12 Dynamic Powerboost

    UPSI-1208DPx F12 Dynamic Powerboost Valid from firmware version 2.2.1 With the dynamic power boost function, it is possible to temporarily draw a higher output power (overload) from the UPS. As soon as an overload is detected when the threshold value is exceeded, this is possible in a dynamic overload range of up to 58 seconds, before the output is disconnected.
  • Page 30 UPSI-1208DPx Example 2 OUT Nominal Before second 0 After second 58 no load was taken. output is disconnected. Time [t] E = 24 W · 2 sec + 0 W · 2 sec + 120 W · 8 sec + 108 W · 2 sec + 120 W · 2 sec + 96 W · 4 sec + 120 W · 11 sec + 108 W · 5 sec + 120 W · 6 sec + 48 W · 2 sec + 108 W ·...
  • Page 31: F13 Status Led

    UPSI-1208DPx F13 Status LED Valid from firmware version 2.1.19 MAIN STATES Always on Status: mains voltage >> Mains voltage is present. 1 Hz flash Status: Battery mode (1 s on, 1 s off) >> Mains voltage is not present. INTERNAL STATES...
  • Page 32: F14 Shutdown Diagram

    UPSI-1208DPx F14 Shutdown diagram False Power Fail True Ignition-Timer True Enabled False Shutdown SOC Max. Backup Shutdown-Timer Ignition Pin False Enabled Enabled OS Enabled High True True True True False False Shutdown SOC Max. Backup Shutdown-Timer Ignition Timer Threshold Time Timeout...
  • Page 33: F15 Recommendations For A Long Ups Service Life

    F18 Disclaimer We, the Bicker Elektronik GmbH, have checked the contents of this document for compliance with the hard- ware and software described. Nevertheless, deviations can not be ruled out, so we assume no liability for the complete agreement. The information in this publication is checked regularly, necessary corrections are inclu- ded in the updated versions.
  • Page 34: F19 Preventive Measures And Rules When Operating The Ups System

    UPSI-1208DPx F19 Preventive measures and rules when operating the UPS system The voltage drop of the supply line has to be kept in mind! The maximum charge current can cause huge vol- tage drops if too long supply lines are used. If the voltage drop is too high a shortfall of the threshold values is possible and a not intended Power Fail could be caused.
  • Page 35 Bicker Elektronik GmbH Ludwig-Auer-Straße 23 86609 Donauwörth · Germany Tel. +49 (0) 906 70595-0 Note: Subject to errors and technical modifications! +49 (0) 906 70595-55 Windows® is a registered trademark of the Microsoft Corp. E-Mail info@bicker.de Status as at: 25.04.2022 – Revision 2-0...

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