Related Manuals for Wacker Neuson 0620412
Summary of Contents for Wacker Neuson 0620412
- Page 1 Operator’s Manual Pump PSG2 500 Type PSG2 500 Document 5000187941 Date 1115 Revision Language 5 0 0 0 1 8 7 9 4 1...
- Page 2 Copyright notice © Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
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Page 3: Foreword
Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. - Page 4 Foreword PSG2 500 Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx002041gb.fm...
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Page 5: Table Of Contents
PSG2 500 Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating and Electrical Safety ............9 Service Safety ..................10 Labels ....................11 Lifting and Transporting Installation Components .................. - Page 6 Table of Contents PSG2 500 Technical Data Standard Specifications ...............29 Operating Specifications (60 Hz) ............30 Dimensions ..................31 Schematics AEM Safety Manual wc_bo5000187941_03TOC.fm...
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Page 7: Safety Information
PSG2 500 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 8: Machine Description And Intended Use
PSG2 500 Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
Safety-toed footwear Replacement parts When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. Operating and Electrical Safety To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. -
Page 10: Service Safety
• When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. -
Page 11: Labels
PSG2 500 Safety Information Labels A nameplate listing the model number, item number, revi- Wacker Neuson Corporation sion number, and serial number is attached to each unit. Menomonee Falls, WI 53051 USA Model Item No. Rev. Please record the information found on this nameplate so it will be available should the nameplate become lost or dam- Serial No. -
Page 12: Lifting And Transporting
Lifting and Transporting PSG2 500 Lifting and Transporting Do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. WARNING When installing the pump, pay close attention to its center of gravity and weight. -
Page 13: Installation
PSG2 500 Installation Installation Components wc_gr004637 Ref. Description Ref. Description Lifting handle Lubricant Coupling Shaft Oil lifter Shaft sleeve Oil plug Oil casing Suction cover V-ring Strainer Impeller Cable assembly Stud bolt Mechanical seal Pump casing wc_tx001977gb.fm... -
Page 14: Preparing The Machine For First Use
(32–104°F) which can lead to failure, electrical leakage or shock. Do not use in the vicinity of explosive or flammable materials. Use only in fully assembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this manual. 3.3.1 Install the pump in a location with sufficient water level, where water collects readily. -
Page 15: Preparing For Installation
3.3.4 If used in a permanent installation, where the pump is not readily accessible after installation, please contact Wacker Neuson for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. -
Page 16: Checks To Make Before Installation
Installation PSG2 500 Checks to Make Before Installation • When a grounded plug is used: Use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground. • When connection leads are used: With the megohmmeter, measure the insulation resistance between each core lead and the ground lead. -
Page 17: Connecting The Power Supply
PSG2 500 Installation Connecting the Power Supply Before connecting leads to the terminal strip, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. WARNING Before inserting the power supply plug, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. -
Page 18: Cable Assembly
Installation PSG2 500 Cable Assembly If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in CAUTION fire, electrical leakage or electrical shock. -
Page 19: Operation
PSG2 500 Operation Operation Before Starting 4.1.1 Make sure once again that the product is of the correct voltage and frequency rating. NOTICE: Using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. Note: Confirm the rated voltage and frequency on the model nameplate. - Page 20 Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibration, unusual noise or odor, turn off the power immediately and consult your nearest dealer or Wacker Neuson representative. Continuing to operate the pump under abnormal CAUTION conditions may result in electrical shock, fire, or current leakage.
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Page 21: Operating Water Level
PSG2 500 Operation Operating Water Level Do not operate the pump below the C.W.L. (Continuous running Water Level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. CAUTION 5 mm (0.20") wc_gr004663 Emergency Shutdown Procedure... -
Page 22: Maintenance
(2) See Inspecting Lubricant and Replacing Lubricant in this section. (3) Specialized know-how is required for inspecting and replacing the mechanical seal. Consult with your nearest dealer or Wacker Neuson representative. (4) Consult with your nearest dealer or Wacker Neuson representative regarding overhauls. wc_tx002007gb.fm... -
Page 23: Maintenance And Inspection
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. -
Page 24: Replacement Parts
Maintenance PSG2 500 Note: Worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. wc_gr004661 Ref. Description Ref. -
Page 25: Disassembly And Reassembly
The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement. A specialized environment and facilities are necessary for work on the mechanical seal and the motor parts. Contact your nearest dealer or Wacker Neuson representative in the event such repairs are necessary. wc_tx002007gb.fm... -
Page 26: Disassembly
Maintenance PSG2 500 Disassembly Note: To enhance serviceability, the PSG2 500 has been designed so that the entire pump portion illustrated below can be disassembled with a 12mm box wrench. Stand the pump upside down with the discharge connection facing downward during disassembly and reassembly. -
Page 27: Reassembly
PSG2 500 Maintenance Reassembly The reassembly procedure is in the reverse sequence of disassembly. 5.7.1 Remove sand and other debris from the impeller (5), pump casing (6) and suction cover (3) before reassembly. 5.7.2 Install the V-ring (8) on the outside of the shaft sleeve (7). During the installation, be careful not to apply oil to the area in which the V-ring contacts the shaft sleeve. -
Page 28: Troubleshooting
Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. -
Page 29: Technical Data
PSG2 500 Technical Data Technical Data Standard Specifications Model: PSG2 500 BOM: 0620412 Applicable liquids, Rain water, fountain water, ground water, consistency and muddy water temperature 0–40°C (32–104°F) Pump Impeller Semi-vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing... -
Page 30: Operating Specifications (60 Hz)
Technical Data PSG2 500 Operating Specifications (60 Hz) Model: PSG2 500 BOM: 0620412 Pump Electric power V/Ph/Hz 110/1/60 Rated current Starting Capacitor-run method Discharge mm (in.) 50 (2-inch NPT) Output kW (Hp) 0.48 (2/3) Max. head m (ft.) 12 (39.5) Max. -
Page 31: Dimensions
PSG2 500 Technical Data Dimensions mm (in.) 231 (9.13) 210 (8.25) 174 (6.81) 5 (0.20) wc_gr004656 wc_td000252gb.fm... -
Page 32: Schematics
Schematics PSG2 500 Schematics wc_gr004640 Ref. Description Ref. Description Capacitor Ground Main coil Circle thermal protector Auxiliary coil Float switch (normally open contact) Miniature protector Heater Frame grounding Wire Colors Black Yellow Orange Green Brown Purple Blue Violet Clear Shield Pink White Gray... - Page 46 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...