Related Manuals for Wacker Neuson PS2 1503L
Summary of Contents for Wacker Neuson PS2 1503L
- Page 1 Operator’s Manual Pump PS2 1503L / 2203L PSA2 1503L / 2203L Type PS2 1503L / 2203L PSA2 1503L / 2203L Document 5000184994 Date 1019 Revision Language...
- Page 2 Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.
- Page 3 Expectations This manual provides information and procedures to safely operate and main- tain the above Wacker Neuson model(s). For your own safety and to reduce the information in risk of injury, carefully read, understand, and observe all instructions described this manual in this manual.
- Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx001295gb.fm...
-
Page 5: Table Of Contents
PS2/PSA2 1503L/2203L Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating and Electrical Safety ............9 Labels ....................10 Operation Names of Parts ................... 11 Prior to Operation ................12 Preparing for Installation .............. - Page 6 Table of Contents PS2/PSA2 1503L/2203L Technical Data Standard Specifications ...............32 Operating Specifications ..............33 Dimensions ..................34 AEM Safety Manual EC Declaration of Conformity wc_bo5000184994_06TOC.fm...
-
Page 7: Safety Information
PS2/PSA2 1503L/2203L Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 8: Machine Description And Intended Use
PS2/PSA2 1503L/2203L Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
PS2/PSA2 1503L/2203L Safety Information Operator Only trained personnel are permitted to start, operate, and shut down the machine. qualifications They also must meet the following qualifications: Have received instruction on how to properly use the machine Are familiar with required safety devices ... -
Page 10: Labels
Safety Information PS2/PSA2 1503L/2203L Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below. A nameplate listing the model number, item number, revi- sion number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or dam- aged. -
Page 11: Operation
PS2/PSA2 1503L/2203L Operation Operation Names of Parts wc_gr010499 Description Description Lifting handle Lubricant Coupling Seal-dust (V-ring) Protective packing Shaft sleeve Oil plug Rear liner Pump casing Oil casing Strainer stand Impeller Cable assembly Electrode (if equipped) Seal-mechanical — — wc_tx001296gb.fm... -
Page 12: Prior To Operation
Do not use this pump in liquids other than water, such as oil, salt water, or organic solvents. Contact your Wacker Neuson dealer with questions about specific fluids. Do not use in water temperatures outside the range of 0–40°C (32–104°F) ... -
Page 13: Measuring Resistance
PS2/PSA2 1503L/2203L Operation Measuring Resistance Use a megohmmeter to measure the insulation resistance between each core lead and the ground lead to verify the insulation resistance of the motor. wc_gr007262 Description Description Power Lead (Brown) Power Lead (Black) Power Lead (Blue or Gray) Ground (Green/Yellow) Ω... -
Page 14: Installation
(32–104°F) which can lead to failure, electrical leakage or shock. Do not use in the vicinity of explosive or flammable materials. Use only in fully assembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this manual. wc_tx001296gb.fm... -
Page 15: Checks To Make Before Installation
PS2/PSA2 1503L/2203L Operation Checks to Make Before Installation When a grounded plug is used: Use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground. When connection leads are used: With the megohmmeter, measure the insulation resistance between each core ... -
Page 16: Electrical Wiring
Operation PS2/PSA2 1503L/2203L Electrical Wiring WARNING An improperly wired pump can result in current leakage, personal injury, electrical shock, fire, or permanent equipment damage. Observe the safety considerations below when performing electrical wiring. General Electrical wiring should be performed by a qualified electrician in accord with all ... -
Page 17: Cable Assembly
PS2/PSA2 1503L/2203L Operation Cable Assembly WARNING Current leakage, electrical shock, or fire hazards. Observe the safety considerations below when handling the cable assembly. Extending the If it is necessary to extend the cable assembly, use a core size equal to or larger cable than the original. -
Page 18: Electrical Circuit Diagram
Operation PS2/PSA2 1503L/2203L 2.10 Electrical Circuit Diagram wc_gr007099 Ref. Description Ref. Description Circle thermal protector Ground Coil — — Wire Colors Black Violet Orange Green White Purple Blue Yellow Shield Pink Brown Light Blue Clear Green/Yellow Gray L-Gr Blue or Gray NOTICE: If connected to a circuit protected by a fuse, use a time-delay fuse with this pump. - Page 19 PS2/PSA2 1503L/2203L Operation 2.11 Operation Before 1. Make sure once again that the product is of the correct voltage and frequency starting rating. NOTICE: Using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. Note: Confirm the rated voltage and frequency on the model nameplate.
-
Page 20: Operating Water Level
Pump damage, current leakage, or electrical shock hazards. Do not operate the pump below the C.W.L. (Continuous running Water Level) indicated below. C.W.L. wc_gr010500 Pump Model C.W.L. PS2 1503L 80 mm (3.15 in.) PSA2 1503L PS2 2203L PSA2 2203L wc_tx001296gb.fm... -
Page 21: Starting Water Level (Psa2 Models)
PS2/PSA2 1503L/2203L Operation 2.13 Starting Water Level (PSA2 models) Overview PSA2 model pumps are equipped with electrode level sensors. The pump starts automatically when the water level rises and contacts the electrode level sensor. An internal timer stops the pump one minute after the water level drops below the electrode level sensor. - Page 22 Operation PS2/PSA2 1503L/2203L Electrode The following chart and diagram explain the actions of the electrode level sensor, level sensor the timer, and the water level during normal operation.. operation Stage Electrode Level Sensor Pump Water Level When the electrode level sensor contacts Operation Falls water, the resulting electric current causes...
- Page 23 PS2/PSA2 1503L/2203L Operation wc_gr007336 wc_tx001296gb.fm...
-
Page 24: Circle Thermal Protector
Operation PS2/PSA2 1503L/2203L 2.14 Circle Thermal Protector The pump has a built-in motor protection system. If an excessive current is detected or the motor overheats, for reasons such as the following, the pump will automatically stop operating regardless of the water level, to protect the motor: Change in supply voltage polarity ... -
Page 25: Maintenance
(2) See “Inspecting and Replacing Lubricant” in this chapter. (3) Specialized know-how is required for inspecting and replacing the mechanical seal. Consult your nearest dealer or Wacker Neuson representative. (4) Consult your nearest dealer or Wacker Neuson representative regarding overhauls. wc_tx001297gb.fm... -
Page 26: Maintenance And Inspection
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. -
Page 27: Lubrication Inspection And Changing Procedures
The packing should be replaced each time the lubricant is inspected or changed. wc_gr007333 Ref. Description Ref. Description Oil inlet Oil plug Packing Wrench Pump Model Lubricant Capacity PS2 1503L 270 ml (9.1 fl.oz.) PSA2 1503L PS2 2203L PSA2 2203L wc_tx001297gb.fm... -
Page 28: Replacement Parts
The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement. A specialized environment and facilities are necessary for work on the mechanical seal and the motor parts. Contact your nearest dealer or Wacker Neuson representative in the event such repairs are necessary. wc_tx001297gb.fm... -
Page 29: Disassembly
PS2/PSA2 1503L/2203L Maintenance Disassembly Prerequisites Pump is disconnected from the power source Oil is drained from the pump Procedure Follow the procedure below to disassemble the pump. 1. The strainer stand (3) is fastened with four hex bolts (1) and four flat washers (2). -
Page 30: Reassembly
Maintenance PS2/PSA2 1503L/2203L Reassembly Prerequisites Pump is disconnected from the power source Oil is drained from the pump Procedure Follow the procedure below to reassemble the pump. wc_gr007334 1. Fit the rear liner (12) to the pump body (13). 2. -
Page 31: Troubleshooting
PS2/PSA2 1503L/2203L Maintenance Troubleshooting Before ordering repairs, carefully read through this Operator’s Manual, then repeat the inspection. If the problem persists, contact your nearest dealer or Wacker Neuson representative for assistance. WARNING Electrical shock hazard. To avoid electrical shock, disconnect the power source before inspecting the pump. Problem Reason Remedy... - Page 32 Technical Data PS2/PSA2 1503L/2203L Technical Data Standard Specifications Applicable liquids, Rain water, fountain water, ground water, consistency and sand-carrying water temperature 0–40°C (32–104°F) Pump Impeller Vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submersible induction motor (2-pole) Insulation Class E Protection system...
- Page 33 PS2/PSA2 1503L/2203L Technical Data Operating Specifications Part No. PS2 1503L PSA2 PS2 2203L PSA2 1503L 2203L Pump Electric power V/Ph/Hz 400/3/50 Rated current Starting method Direct on line Operating speed 2870 Discharge mm (in.) 50 (2) Output kW (Hp) 1.5 (2) 2.2 (3)
- Page 34 Dimensions 240 mm (9.4 in.) 187 mm (7.4 in.) Ø50 mm (2.0 in.) wc_gr010502 Pump Model PS2 1503L 392 mm (15.4 in.) 310 mm (12.2 in.) 396 mm (15.6 in.) PSA2 1503L 482 mm (19.0 in.) 400 mm (15.7 in.) 486 mm (19.1 in.)
- Page 35 PORTABLE PUMPS Table of Contents Acknowledgment ..............2 Foreword .................3 Safety Alerts ................4 A Word to the User/Operator ..........5 Follow a Safety Program............6 Prepare for Safe Operation ..........10 Start Safely ................14 Operate Safely ..............16 Shut Down Safely ..............23 Perform Maintenance Safely ..........24 Final Word to the User ............35 Acknowledgment We wish to thank the members of the Association of Equipment Manufacturers for their invaluable...
-
Page 36: Foreword
Foreword This safety manual is intended to point out some common safety situations that may be encountered during the normal operation and maintenance of your Read and understand pump and to instruct you in safety practices for dealing manuals before with these conditions. -
Page 37: A Word To The User/Operator
A Word to the User/Operator It is YOUR responsibility to read and understand this Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manual(s) before safety practices not only protect you but also protect operating this equipment. This safety manual takes you the people around you. - Page 38 Follow a Safety Program Be Careful! Human error is the result of many factors: carelessness, fatigue, sensory overload, preoccupation, unfamiliarity with the machine or attachments, or drugs and alcohol, to name a few. You can avoid death or serious injury caused by these and other unsafe work practices.
-
Page 39: Prepare For Safe Operation
Follow a Safety Program • Never allow children to play near, ride on or Keep in mind that rain, snow, ice, loose gravel, soft operate the equipment ground, slopes, and other site conditions can affect your machine’s operating capabilities. Make sure you •... - Page 40 Prepare for Safe Operation Use Caution When Fueling Ultra-Low Sulfur Diesel (ULSD) Fuel Hazard WARNING! Avoid injury from fire or explosion. Never fill the fuel tank with the engine running, while Avoid Static Electricity Risk When Fueling smoking or when near an open flame. WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Never overfill the tank or spill fuel.
-
Page 41: Start Safely
Prepare for Safe Operation Loading & Transporting Pumps • Any fitting that is not securely attached to the pump must be removed and secured separately before WARNING! Before loading or unloading any type of transport pump, make sure to wear all necessary PPE such as •... -
Page 42: Operate Safely
Start Safely Starting Aids Ether/cold start fluid is HIGHLY FLAMMABLE. Before If you have trouble starting the engine and need to use using it, always read the instructions on the ether/ jumper cables, follow the instructions in manufacturer’s cold start fluid container and the instructions in the operating manual(s). - Page 43 Operate Safely Pumps in General Keep hands and feet clear of moving parts. DO NOT stick fingers into a pump when in operation. Check suction strainer and hose regularly for proper Safe Working Procedures submergence and to be sure it is free of obstructions. USE COMMON SENSE! Most accidents can be NEVER operate a self-priming pump unless the volute avoided by using common sense and concentrating...
- Page 44 Operate Safely Before Starting • Be sure to open all manual valves slowly to prevent Check the pump thoroughly at delivery for any shipping WATER HAMMER damage. • Check all warning and safety devices and indicators Locate the pump in an accessible location, as close to •...
- Page 45 Operate Safely Electric Motor Driven Pumps If circuit breaker or fuse is tripped, examine the system for the problem before restarting pump. Allow only qualified personnel to INSTALL, WIRE and NEVER use the power cord to aid lifting the pump. OPERATE electric motor driven pumps.
-
Page 46: Shut Down Safely
Shut Down Safely WARNING! Avoid death or serious injury. Never leave a machine unattended with the engine running. Safe Shutdown The detailed shutdown procedure is given in your manufacturer’s manual(s). In general, this includes: • Stop machine • Position controls in neutral or locked position Shut engine off, •... - Page 47 Perform Maintenance Safely WARNING! Avoid death or serious injury from entanglement. Do not wear loose clothing or accessories. Stay away from all rotating components when the engine is running. Contact, wrapping or entanglement with rotating or moving parts could result in Avoid rotating parts death or serious injury.
- Page 48 Perform Maintenance Safely Attach a “DO NOT OPERATE” warning tag to the control Sizing Extension Cords levers. Lock out the unit according to the manufacturer’s Use the following chart to select the correct size exten- operating manual. If there is a key, remove it and take it sion cord to prevent excessive amperage draw or volt- with you.
- Page 49 Perform Maintenance Safely Ultra-Low Sulfur Diesel (ULSD) Hazard Hydraulic System Hazards WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a Be sure to follow manufacturer’s instructions for relieving greater static ignition hazard than earlier diesel fluid pressure before performing any maintenance. The formulations with higher sulfur content.
- Page 50 Perform Maintenance Safely Battery Hazards The liquid in batteries contains acid, which is a POISON and could cause SEVERE CHEMICAL BURNS. Avoid injury: • Wear a face shield to prevent contact with your eyes • Wear chemical-resistant gloves and clothing to keep Wear hand electrolyte off your skin and regular clothing protection...
- Page 51 Perform Maintenance Safely Complete Service and Repairs Before Machine is Released Tighten all bolts, fittings, and connections to torques Recheck all fluid levels before releasing the equipment specified by the manufacturer. for operation. Are there any missing cotter pins, washers, locknuts, All parts should be inspected during repair and replaced etc.? Are there any parts left over? if worn, cracked or damaged.
-
Page 52: Final Word To The User
Final Word to the User You have just finished reading the AEM Portable Pumps Safety Manual. It is impossible for this manual to cover every safety situation that you may encounter on a daily basis. Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations. - Page 53 'HFODUDWLRQ RI &RQIRUPLW\ 2YHUHQVWHPPHOVHVHUNO ULQJ .RQIRUPLWlWVHUNOlUXQJ .RQIRUPLWHWVHUNO ULQJ 'pFODUDWLRQ GH &RQIRUPLWp )|UVlNUDQ RP gYHUHQVVWlPPHOVH 3URKOiãHQt R 6KRG 'LFKLDUD]LRQH GL &RQIRUPLWj 9DDWLPXVWHQPXNDLVXXVYDNXXWXV <ILUOêVLQJ XP 6DPU PL 'HFODUDFLyQ GH &RQIRUPLGDG 9DVWDYXVGHNODUDWVLRRQ $WLWLNWLHV 'HNODUDFLM 'HODUDomR GH &RQIRUPLGDGH 'HNODUDFMD =JRGQR FL $WELOVW EDV 'HNODU FLMD 0HJIHOHOÕVHJL 1OD\GLOQDWRNVRW]LDW 'HFODUDWLH GH &RQIRUPLWDWH 8\JXQOXN %H\DQÕ...
- Page 55 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...