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Related Manuals for VIAIR HEAVYWEIGHT Series
Summary of Contents for VIAIR HEAVYWEIGHT Series
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Page 2: Important Safety Instructions
400P AUTOMATIC PORTABLE COMPRESSOR IMPORTANT SAFETY INSTRUCTIONS: CAUTION: To reduce risk of electrical shock or electrocution: - Do not disassemble. Do not attempt repairs or modifications. Refer to qualified service agencies for all service and repairs. - Do not use this product in or area where it can fall or be pulled into water or other liquids. - Do not reach for this product if it has fallen into liquid. - Page 3 400P AUTOMATIC PORTABLE COMPRESSOR OPERATING INSTRUCTIONS: Please read and follow the operating instructions carefully to assure that you will enjoy the convenience and best use out of your air compressor. 1. A lways operate the compressor AT OR BELOW THE MAXIMUM PRESSURE RATING of the compressor. Refer to Specifications section of this manual. 2. A lways OBSERVE THE MAXIMUM DUTY CYCLE of the air compressor. Refer to Specifications section of this manual for details. Operations exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor. 3. Y our air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR. This feature is designed to protect the air compressor from over-heating and causing permanent damage to your air compressor. The thermal overload protector will automatically cut off power to air compressor should internal operating temperature of the air compressor rise above safe levels during excessive use. 4. S hould your compressor shut off suddenly after extended use, do not attempt to restart air compressor. Turn ON/OFF switch of air compressor to the OFF position. The automatic thermal overload protector will automatically reset when internal temperature of the air compressor drops below safe level. After allowing air compressor to cool off for about 30 minutes, you can safely resume use of the air compressor by turning on the air compressor. 5. F or your convenience, and to protect the air compressor from over-pressure operation that can cause permanent damage to the unit - this compressor is equipped with built-in pressure switch with a factory set cut-on pressure of 130 PSI (± 5%) and a factory set cut-off pressure of 155 PSI (± 5%). During inflation of tire pressures between 130 PSI to 155 PSI, if you stop inflation, the compressor may not restart. This is completely normal, since inline pressure is greater than cut-on pressure of the pressure switch and less than cut-off pressure of the pressure switch. To restart compressor, deflate tire pressure to below 130 PSI, reconnect tire chuck to tire valve stem and resume tire inflation.
- Page 4 400P AUTOMATIC PORTABLE COMPRESSOR OPERATING INSTRUCTIONS (cont’d): This air compressor comes with 1/4” quick connect stud. An extension coil hose and a tire inflation gun are also included with your compressor. Each end of the extension coil hose is equipped with a 1/4” quick connect coupler. The tire inflation gun comes with a 1/4” quick connect stud, pressure gauge, rubber hose, bleeder valve and tire chuck.
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Page 5: Safety Precautions
400P AUTOMATIC PORTABLE COMPRESSOR SAFETY PRECAUTIONS: 1. Always inflate tires to manufacturer’s recommended tire pressures. Exercise extreme caution when driving with aired-down tires. Reinflate tires before high-speed roadway travel. 2. Never exceed 20 M.P.H. when driving with partially inflated tires. 3. Never make sharp turns while driving with reduced tire pressure. 4. Re-inflate tires before high speed traveling onto roadways. 5. Use heat-resistant, minimum 200 PSI-rated working pressure extension hose. Do not use aftermarket hoses with less than 200 PSI working pressure. Some aftermarket hoses may not be suitable for use with this air compressor due to heat and pressure typically generated by this type of air compressors. IMPORTANT: Always use an Open-Ended tire chuck such as the tire chuck equipped on the Deflator/Inflator Coil Hose for tire inflation when using a compressor without an air tank. CAUTION: Never touch the air compressor or fittings connected to the air compressor other than the ON/OFF switch with bare hands during or immediately after use. The extension hose and fittings connected extension hose will become very HOT during and after use. If necessary, wear heat resistant gloves to remove hose from the compressor quick connect stud. RECOMMENDATION: This compressor is equipped with a poppet pressure release head valve. Head pressure will slowly decrease (pressure will be released through the intake port of the compressor) to allow smooth re-starts under pressure. If compressor’s is hooked up to power source and if the power switch is left in the ON position for more than 7 to 8 minutes, Compressor will automatically turn on for a short duration (3 to 5 seconds) to recover pressure due to built-in pressure switch. This is a normal function of the compressor. Always shut off power to the compressor when the compressor is not in use. MAINTENANCE & REPAIRS: Your air compressor is equipped with permanently lubricated, maintenance-free motor. Never try to lubricate the compressor. Regularly clean dust and dirt from compressor cooling fins and motor housing. A ll repairs should be performed by Manufacturer or Manufacturer authorized service agencies only. USER MANUAL... - Page 6 400P AUTOMATIC PORTABLE COMPRESSOR INLET AIR FILTER INSTALLATION INSTRUCTION: 1. C heck to make sure air filter element is properly installed in your Inlet Air Filter Assembly 2. R emove the temporary protective red plug from compressor’s air inlet port. 3. I nstall inlet air filter onto compressor’s air inlet port. (Thread tape Not Recommended). 4. H and tighten inlet air filter. IMPORTANT: For optimal compressor performance, replace filter element periodically. Clogged filter will drastically reduce compressor flow rate and performance. USER MANUAL...
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Page 7: Troubleshooting Guide
400P AUTOMATIC PORTABLE COMPRESSOR TROUBLESHOOTING GUIDE: PROBLEM: POSSIBLE CAUSE(S) CORRECTIVE ACTION Compressor will not run 1. No power, or power switch 1. Make sure compressor in OFF position switch is ON 2. Blown fuse 2. Disconnect compressor 3. Motor overheats from power source, replace fuse. (Refer to Specifications section for correct fuse amperage) 3. Let compressor cool off for about 30 minutes to allow thermal overload switch to reset. Thermal overload 1. Lack of proper ventilation or 1. Move compressor to well protector cuts out ambient temperature is too high ventilated area, or area with repeatedly 2. Compressor valves failed lower ambient temperature 2. - Page 8 Motor Type: Permanent Magnetic Max. Intermittent Pressure: 150 PSI Max. Duty Cycle: 33% (20 on / 40 off) (Min. On/Off @ 72ºF & 100 PSI) Continuous Use @ 72ºF & 30 PSI: Approx. 40 Minutes Max. Current Consumption: 30 Amps Fuse: 40 Amps Inline Pressure Gauge: 160 PSI *Tolerance: ± 3% Auto. Reset Thermal Protection: LIMITED WARRANTY: VIAIR Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in workmanship and materials for a period of one year from its original date of purchase. To receive warranty service or repair, please contact VIAIR Corporation. Returns should be made within one year of the date of purchase, after a Return Goods Authorization (RGA) number has been assigned by VIAIR Corporation. To obtain RGA, fax a copy of your receipt to (949) 585-0188. For complete warranty details, please visit: www.viaircorp.com/warranty PLEASE NOTE: THIS WARRANTY COVERS PRODUCT DEFECTS ONLY; IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE. This Manual is proprietary to VIAIR Corporation and no ownership rights are hereby transferred. No part of the Manual shall be used, reproduced, translated, converted, adapted, stored in a retrieval system, communicated or transmitted by any means, for any commercial purpose, including without limitation, sale, resale, license, rental or lease, without the prior express written consent of VIAIR. VIAIR does not make any representations, warranties or guarantees, express or implied, as to the accuracy or completeness of the Manual. Users must be aware that updates and amendments will be made from time to time to the Manual. It is the user’s responsibility to determine whether there have been any such updates or amendments. Neither VIAIR nor any of its directors, officers, employees or agents shall be liable in contract, tort or in any other manner whatsoever to any person for any loss, damage, injury, liability, cost or expense of any nature, including without limitation incidental, special, direct or consequential damages arising out of or in connection with the use of the Manual.