Related Manuals for Thermo Scientific InSight Generation 3
Summary of Contents for Thermo Scientific InSight Generation 3
- Page 1 InSight Generation 3 Configuration and Installation Instructions 330896H01• Revision A • September 2019...
- Page 2 IMPORTANT Read this service manual. Failure to follow the instructions in this manual can result in damage to the unit, injury to operating personnel, and poor equipment performance. CAUTION All internal adjustments and maintenance must be performed by qualified service personnel. CAUTION InSight hardware and software must be installed by qualified technicians only.
- Page 3 FCC Compliance Supplier’s Declaration of Conformity 47 CFR 2.1077 Compliance Information Unique Identifier: Generation 3 Mote Authorized Components Used in Assembly: Raspberry Pi 3B+ Module, FCC ID: 2ABCB-RPI3B FCC Compliance Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1.
- Page 4 ISED Compliance: English This device complies with ISED’s license-exempt RSS standard(s). Operation is subject to the following two conditions: 1. This device may not cause harmful interference and 2. This device must accept any interference received, including interference that may cause undesired operation.
- Page 5 Revision History DATE Revision DESCRIPTION 9/05/2019 Initial release for Insight Gen 3 Configuration and Installation...
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Page 6: Table Of Contents
Contents Introduction ..............1 Intended Use............1 Environmental Operating Conditions......1 Battery Operating Temperatures ......1 Safety Considerations ..........2 Safety Instructions............ 2 Electrical Warning for Devices with AC Adapter ..2 Battery Warning ............2 General Recommendations.......... 3 Specifications .............. 4 Mote Specifications.......... - Page 7 Temperature Sensor Installation ....... 23 Control Sensor Port Installation ........ 24 Current Transducer (CT) Sensor Installation....24 Magnetic Door Switch Installation......25 Fill Line Monitoring – Temp Sensor Installation ... 27 Walk-In Room Monitoring......... 28...
- Page 8 List of Tables Independent Sensors and Ports - Cold Storage Assets ...6 Independent Sensors and Ports - Incubators ......6 Optional Data Port integration - Incubator ........7 Kit ...................27 Walk-In Kit ................28...
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Page 9: Introduction
Introduction InSight Generation 3 (Gen 3) motes continue to use Battery Operating innovation to help improve Life Science companies Temperatures proactively monitor their assets. Operating Temperature: Min 0°C; Max 40°C Intended Use Storage and Shipping Temperature: Min -20°C; Max 45°C. -
Page 10: Safety Considerations
The adapter does not contain any user-repairable parts. If the adapter shows any sign of malfunction, unplug it immediately and contact Thermo Scientific for repair or replacement. • Do not connect the adapter to a device or peripheral other than the InSight product for which it was intended. -
Page 11: General Recommendations
General Recommendations The Insight Gen 3 Mote contains a Li-Ion battery which IATA regulations require be shipped via ground. As an additional safety precaution, the battery charge is limited to 40%-65% of its capacity for shipment. Charging cycles and charge current are managed by a Power Management System (PMS). -
Page 12: Specifications
Specifications Mote Specifications • Wi-Fi or Ethernet connectivity. Supports Wireless security protocols WPA2 and 802.1x. Networking: • 802.11n/ac Wi-Fi Radio - Contains FCC ID: 2ABCB-RP13BP/Contains IC:20953-RP13P. • DHCP and DNS. • NTP local or externally sourced. • Outbound access to api.traxxekg.com on port 80 (HTTP) or 443 (HTTPS). An explicit HTTP proxy is configurable. - Page 13 • Material: ABS plastic Mechanical Specifications: • Dimensions: 4.821" x 3.776" x 1.496" (122.45 mm x 95.91 mm x 38.00 mm) (L x M x W) • Temperature: Internal Sensors (2): System Accuracy: ±0.1 to 0.2°C. Operating Range: Mote with POE line power: 0°C to 70°C, 0% to 85% RH non-condensing; Mote with Battery Backup: 0°C to 40°C, 0% to 85% RH non-condensing.
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Page 14: Sensor Specifications
Sensor Specifications Table 1. Independent Sensors and Ports - Cold Storage Assets Amperage/CT sensor Auxiliary Temperature/RTD sensor port port sensor port Interface USB (Type A) USB (Type A) RS485 (RJ45) 3 wire, 100 ohm Platinum RTD Split Core Current Transducer Dry contact Type (TC = 3850 ppm/K). -
Page 15: Optional Data Port Integration - Incubator
Table 3. Optional Data Port integration - Incubator Optional Data Port Infors/ATR - Integration supported Form Heracell Heracell Heracell Multitron & sensors listed by incubator Series 3110 150/240 150i/240i 160i/250i Minitron makes and models Temperature RPM (shaker) • The Gen 3 product line can integrate only with the data ports of the above incubator models. -
Page 16: Configuration/Installation Instructions
Configuration/Installation Instructions Requirements • A laptop or desktop computer with a spare Ethernet port configured with a static IP address • Two (2) Ethernet cables • Gen 3 mote • PoE injector, PoE switch, or PoE enabled wall outlet (for power and/or Internet connectivity) WARNING: The PoE supply must be 802.3af Figure 2. -
Page 17: Step 2 - Ip Configuration
3. Mote power connection for non-Wi-Fi installations (direct communicate on the customer’s wireless network, to LAN): then the LED will blink red. a. Method 1 (requires two Ethernet cables) c. The “Sensor” LED is off by default, but blinks green (1x) when it samples the sensors. -
Page 18: Step 4 - Configure Wifi
Figure 7. Sign In screen 3. After logging in, you should see a page that looks like the following: Figure 8. Web browser mote configuration interface Step 4 – Configure Wifi 1. Enter the SSID, Authentication Type, and Password (if necessary). 2. - Page 19 Figure 9. Configuring Wi-Fi Advanced Mode 4. The network statistics will automatically update every 5 seconds. 5. Link quality of 50% or better is OK. CAUTION: Advanced Mode is a specialized 802.1x security feature intended for IT 6. The Network LED on the front of the mote will turn solid professionals only.
- Page 20 Figure 10. Wi-Fi Advanced Mode 3. Supported WPA/IEEE 802.11i features • EAP-TTLS/EAP-OTP • WPA2-PSK • EAP-TTLS/EAP-MSCHAPv2 • WPA with EAP (e.g., with RADIUS authentication • EAP-TTLS/EAP-TLS server) ("WPA-Enterprise") • EAP-TTLS/MSCHAPv2 • Key management for CCMP and TKIP • EAP-TTLS/MSCHAP • WPA and full IEEE 802.11i/RSN/WPA2 •...
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Page 21: Step 5 - Configure Cloud Url And Http Proxy
Step 5 – Configure Cloud URL and HTTP Proxy 1. Contact Thermo customer support to obtain the In some organizations, HTTP and HTTPS traffic require an InSightLink server URL. explicit proxy. If a proxy is required: 1. Select “Cloud” from the menu in the left margin. 2. -
Page 22: Step 6 - Ntp
Step 6 – NTP Step 7 – Sensors Network Time Protocol (NTP) is a networking protocol for IMPORTANT: The sensors and incubators must be clock synchronization between computer systems and physically connected to the mote prior to configuration. Only devices. The mote needs to communicate with at least one supported sensors and incubators are compatible with the NTP server in order to maintain the correct time. - Page 23 detected” next to any USB port that doesn’t have a sensor plugged in. Omega RH-USB sensor (humidity + temp) Heracell 150/240 incubator iii. Heracell 150i/240i incubator iv. Heracell 160i/250i incubator ATR (Infors) incubator vi. Thermo Forma 3110 incubator vii. DataQ DI-155 viii.
- Page 24 Press the Mode key until the Run light is lit. Figure 18. 3110 Operating Panel 11. For ATR/Infors incubators, use the “Cabinets” drop down menu to: a. Select “Minitron” if connecting to a Minitron incubator. b. Select “Multitron Upper”, “Multitron Middle”, or Figure 17.
- Page 25 side of the unit. Repeat steps 10a – 10i for all Multitron incubators in the stack. Multitron “Pro” Address Programming Instructions: To program the address of a Multitron “Pro”, refer Figure 23 and follow these instructions: a. Go to the specific incubator in the stack that you wish to program (e.g.
- Page 26 d. When the Operating Panel displays “SERVICE”, Repeat steps 10a – 10k for all Multitron incubators in quickly use the incubator’s Operating Panel to the stack simultaneously press and release the orange colored 13. If “RS232/RS485” is selected for the Serial Port and more OPTION and REMOTE function buttons (refer than one Vaisala sensor is physically connected to the Figure 24).
- Page 27 vii. Use the “Serial Port” drop down menu to select xxi. Use the “Multidrop Address” drop down menu to “RS232/RS485”. select “Address 2”. viii. Use the “Multidrop Address” drop down menu to xxii. Click “Submit” button. select “Address 1”. xxiii.Select “Multidrop” from the menu in the left ix.
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Page 28: Step 8 - Calibration
The sensor data is displayed in its native unit of measure (e.g. degrees Celsius). b. Take note of the mote’s MAC address and the logical addresses assigned to each sensor. These will be used when configuring the InSight Online application. Figure 31. -
Page 29: Step 9 - Save & Restore (Optional, For Configuring Multiple Motes At A Customer Site)
Step 9 – Save & Restore Step 10 – User Profile (optional, for configuring Mote configuration screen access requires users to login. The default credentials are: multiple motes at a • Username = admin customer site) • Password = password The Save &... -
Page 30: Smart Sensor Assembly
7. Connect the PoE cable to the mote and plug into a PoE • Blue = 3-wire PT100 RTD sensor injector, PoE switch, or PoE enabled wall outlet. • Yellow = 2-wire CT sensor (3000:1 turns) Figure 35. Mote Mounting-Side View Figure 37. -
Page 31: Temperature Sensor Installation
Wire Removal CAUTION: Sensors should never be routed through a door. Sensors should only be routed through access ports or through the port where CAUTION: The Insert/Release slot can be easily the control sensor enters the cabinet. Never drill damaged by using too much downward force or through the freezer wall. -
Page 32: Control Sensor Port Installation
4. Route the sensor through the access port into the 2. With the unit disconnected from the electrical source, use cabinet. a heat gun to warm and thaw the Permagum cord sealing the control sensor access port. 5. Route the sensor and wire down the backside of the cabinet, ensuring it will not be damaged during normal CAUTION: Use caution not to damage the and expected access by the users. -
Page 33: Magnetic Door Switch Installation
The following steps are for CT installation on an asset (freezer, to.Follow instructions included with the multimeter to take refrigerator, etc): this measurement. CAUTION: The CT sensor must be installed by CAUTION: Follow EHS guidelines and wear qualified technicians only. required PPE before taking diagnostic/test readings on live circuits. - Page 34 b. All of the adhesive tape must be flush and in contact CAUTION: The two magnets must be mounted with the mounting surface. as close to in-line as possible to ensure correct operation. CAUTION: The ends of the magnets facing each other should be separated by no more than 0.1 inch to ensure correct operation.
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Page 35: Ln Fill Line Monitoring - Temp Sensor Installation
Fill Line Monitoring – Tools Required: • Small straight blade screw driver Temp Sensor Installation • Angled needle nose pliers to tighten the stainless steel tie wraps InSight supports monitoring of a Liquid Nitrogen (LN ) fill line by using an RTD temperature sensor. The LN fill monitoring •... -
Page 36: Walk-In Room Monitoring
sensor cable runs along the LN fill line to mote location, use Tyvek tape to secure the sensor cable to LN fill line. 7. Install the second RTD sensor inside the LN tank at the low vapor level via the access port on top of the tank. - Page 37 • See Smart Sensor Cable sections above for RTD and CT wiring instructions. CAUTION: There should be one CT sensor on each compressor, condenser fan, and evaporator fan associated with the walk-in room. CAUTION: Some walk-in rooms have redundant decks (two independent sets of compressors, evaporator fans and condenser fans).
- Page 38 Contact Information: Thermo Fisher Scientific products are backed by a global technical support team ready to support your applications. We offer cold storage accessories, including remote alarms, temperature recorders, and validation services. Visit www.thermofisher.com/cold or call: Countries Sales North America +1 866 984 3766 India toll free 1800 22 8374...
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