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TorcUP SQ Series Operation And Maintenance Manual

TorcUP SQ Series Operation And Maintenance Manual

Uni-swivel square drive hydraulic torque wrenches

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SQ Series
OPERATION AND MAINTENANCE
MANUAL
SQ Series Uni-Swivel Square Drive
Hydraulic Torque Wrenches
MODELS SQ-1, SQ-3, SQ-5 & SQ-10
1025 Conroy Place, Easton, PA. 18040 U.S.A.
Phone: +1 610-250-5800
Fax: +1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com
Website: www.torcup.com

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Summary of Contents for TorcUP SQ Series

  • Page 1 SQ Series OPERATION AND MAINTENANCE MANUAL SQ Series Uni-Swivel Square Drive Hydraulic Torque Wrenches MODELS SQ-1, SQ-3, SQ-5 & SQ-10 Phone: +1 610-250-5800 Fax: +1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...
  • Page 2 TorcUP Inc. is not responsible for customer modification of tools for applications on which TorcUP Inc. was not consulted.
  • Page 3 Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
  • Page 4 PLACING THE TOOL IN SERVICE CONNECTING THE TOOL 1. Attach the twin line hose to the swivel inlets of the square drive torque wrench using the spring–loaded quick connect ends. 2. Connect the opposite ends of the hose to the pump in the same manner. ADJUSTMENTS SETTING THE SQUARE DRIVE FOR ROTATION The position of the square drive when looking toward the shroud will determine if the tool is...
  • Page 5 SETTING THE REACTION ARM The function of a reaction device is to hold the tool in position against the forces generated to tighten or loosen bolts or nuts. Hydraulic wrenches generate tremendous force. An improperly positioned reaction arm may result in operator injury or damage to tooling.
  • Page 6: Operating The Wrench

    OPERATING THE WRENCH Square Drive Position for Loosening and Tightening(Dwg.02) The position of the square drive relative to the shroud determines whether the action will tighten or loosen the nut. (Refer to Dwg. 02 for application examples). The power stroke of the piston assembly will always turn the square drive toward the shroud.
  • Page 7 LUBRICATION MARINE MOLY GREASE Lubrication frequency is dependent on factors known only to the user. The amount of contaminants in the work area is one factor. Tools used in a clean room environment will obviously require less service than a tool used outdoors and dropped in loose dirt or sand. Marine Moly Grease is formulated not to wash out of the tool in areas where lubrication is critical.
  • Page 8 SQ Series Uni-Swivel Wrench Technical & Dimensional Data Model Number SQ-1 SQ-3 SQ-5 SQ-10 Square drive 3/4” 1” 1 1/2” 1 1/2” Min. Torque (ft/lbs) Max. Torque (ft/lbs) 1414 3515 5523 10620 Min. Torque (nm) 1300 Max. Torque (nm) 1923...
  • Page 12 9,600 10212 13846 9,800 10431 14143 10,000 10650 14439 For reference purposes only, please consult the calibration chart spec1f1c to your purchase or rental tool. TorcUP, Inc. 1025 Conroy Place Easton, Pa 18040 ACC R EDITED Mbi#ififf Tel:610-250-5800 Fax: 610-250-2700...
  • Page 17 SQ Series CSS Uni-Swivel CSS Uni-Swivel Parts List Available Repair Kits ITEM NAME PART # Post Kit CSS-PKIT Post CSS-01 ITEM NAME PART # Joint CSS-03 Post CSS-01 Swivel Arm (Advance) CSS-05 Swivel O-ring (Small) CSS-09 Swivel Arm (Retract) CSS-07...
  • Page 18 SQ Series CSL Uni-Swivel CSL Uni-Swivel Parts List Available Repair Kits ITEM NAME PART # Post Kit CSL-PKIT ITEM NAME PART # Post CSL-01-X* Joint CSL-03 Post CSL-01-X* Swivel Arm (Advance) CSL-05 Swivel O-ring (Small) CSL-11 Swivel Arm (Retract) CSL-07...
  • Page 19 SQ Series Uni-Swivel Assembly 1. Clamp the post (1) in a copper-covered or leather-covered vice by the base. 2. Slide the post O-rings (9) onto the post starting from the top to the base. 3. Lightly lubricate the post. 4. Using hand pressure, press the joint (2) onto the post until it makes contact with the base of the post and until the top of the post is flush with the top of the joint.
  • Page 20 SQ Series Wrench Available Accessories...
  • Page 21: Maintenance Section

    MAINTENANCE SECTION Always turn off the power supply. Bleed off hydraulic fluid from the hose connections on the cylinder assembly and disconnect the hoses before WARNING attempting to repair or perform maintenance on this tool. Always wear eye protection when operating or performing maintenance on this tool. DISASSEMBLY GENERAL INSTRUCTIONS 1.
  • Page 22 MAINTENANCE SECTION 5. Remove the side labels to reveal housing side holes. For SQ-10 models: Use a hex wrench to unscrew and remove the side housing plugs (36) from each side of the housing. 6. If the piston assembly is not fully retracted, use a brass drift or brass hammer to tap the assembly inward until the roll pin (25) aligns with the cross holes in the housing.
  • Page 23 MAINTENANCE SECTION 6. If the piston assembly is not fully retracted, use a brass drift or brass hammer to tap the assembly inward until the roll pin (25) aligns with the cross holes in the housing. Note: Covering the swivel pocket with a cloth will contain any oil that may expel from the housing.
  • Page 24 MAINTENANCE SECTION ASSEMBLY GENERAL INSTRUCTIONS 1. Use extra care not to score, nick, or damage surfaces that will contain hydraulic oil under pressure. 2. Whenever grasping a tool in a vise, always use leather–covered or copper–covered vise jaws to protect the surface of the part and help prevent distortion. This is particularly true of threaded members and housings.
  • Page 25 MAINTENANCE SECTION 20. Place one end of the shroud (27) on the housing and, using a hex wrench, thread the shroud screws (28) part way in. 21. Bend the shroud around the housing and install the remaining screws, going back and tightening the screws from the previous step.
  • Page 26 MAINTENANCE SECTION ASSEMBLY OF THE SQ REACTION ARM 1. If the reaction arm cover was removed, push it onto the end of the reaction arm and secure with the cover screws. 2. Insert the reaction arm spring into the blind hole below the bore for the spline sleeve. 3.
  • Page 27: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Couplers are not securely Check the coupler connections, and attached to the tool or pump make certain that they are connected. Coupler is defective Replace any defective coupler. Piston will not advance or Defective remote control Replace the switch and/or control retract switch...
  • Page 28 SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: Phone: +1 610-250-5800 Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...

This manual is also suitable for:

Sq-1Sq-3Sq-5Sq-10