TorcUP SR Series Operation And Maintenance Manual
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TorcUP SR Series Operation And Maintenance Manual

Electric torque wrenches
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SR Series
OPERATION AND MAINTENANCE
MANUAL
SR SERIES
Electric Torque Wrenches
MODELS SR-500, SR-1000, SR-2000, SR-3000 AND SR-6000
Phone: +1 610-250-5800
Fax: +1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com
1
1025 Conroy Place, Easton, PA. 18040 U.S.A.
Website: www.torcup.com

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  • Page 1 SR Series OPERATION AND MAINTENANCE MANUAL SR SERIES Electric Torque Wrenches MODELS SR-500, SR-1000, SR-2000, SR-3000 AND SR-6000 Phone: +1 610-250-5800 Fax: +1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...
  • Page 2 Series SR-500, SR-1000, SR-2000, SR-3000 and SR-6000 Electric Torque Wrenches are designed for installing and removing threaded fasteners requiring precise high torque during bolt makeup and maximum torque during bolt breakout. TorcUP Inc. is not responsible for customer modification of tools for applications on which TorcUP Inc. was not consulted. WARNING IMPORTANT SAFETY INFORMATION ENCLOSED.

  • Page 3: Introduction & Table Of Contents

    INTRODUCTION & TABLE OF CONTENTS Thank you for your purchase of a STRYK Torque Wrench and Controller from TorcUP, Inc. The purpose of this manual is provide the user of the STRYK with a guide to understand the features and functions of the controller.
  • Page 4 Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.

  • Page 5: Safety Information

    10. Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel. Use only TorcUP recommended lubricants. 11. Use only proper cleaning solvents to clean parts. Use only cleaning solvents which meet current safety and health standards.
  • Page 6 SAFETY INFORMATION 7. Be aware of buried, hidden or other hazards in your work environment. Do not contact or damage cords conduits, pipes, or hoses that may contain electrical wires, explosive gases or harmful liquids. 8. Keep heands, loose clothing, long hair and jewelry away from working end of the tool. 9.
  • Page 7 STRYK AND CONTROL BOX OVERVIEW STRYK FRONT PANEL FIGURE 1 1- System Main Power Switch (Illuminated) 2- Servo Drive Reset Switch 3- Universal Serial Bus (USB) -- Data Retrieval / Software Updates 4- Emergency Stop Button (Push to Engage / Pull to Disengage 5- 7.5”...
  • Page 8 STRYK AND CONTROL BOX OVERVIEW STRYK TOOL CONNECTIONS FIGURE 3 1- Tool Connector (19 Pin) -- Standard connection point for tool cable STRYK TOOL LED INDICATOR FIGURE 4 1- Tool Power Indicator (Blue) -- Light on constantly while tool is on 2- Pass Indicator Light (Green) 3- Fail Indicator Light (Red)
  • Page 9 4. Secure impact socket on tool square drive with a safety pin and secure a safety o-ring on the socket. 5. Use a quality Filter/Lubricator/Regulator Unit that meets airflow requirements or use TorcUP RAPTOR F/R/L Unit. 6. Ensure F/R/L has proper pneumatic oil for lubrication. See requirements for oil specifications sheet.

  • Page 10: Operating Procedure

    Regulator Knob initially sets torque. To decrease torque output turn the regulator counter- clockwise to lower air flow/pressure. All Raptors are shipped calibrated per TorcUP Procedures. 2. Check for desired torque setting for your selected model on the supplied torque chart. On the RAPTOR F/R/L, adjust air pressure by using the air regulator knob for desired pressure/torque.
  • Page 11 Unauthorized manipulation of air motor, valves, & TorcUP F/R/L Unit or tampering with either will result in loss of warranty! Also for the life of your TorcUP RAPTOR Series Torque Wrench air supply should be clean and free of particles, water and other remains.
  • Page 12 TIGHTENING AND LOOSENING OF BOLTS OR NUTS WARNING TIGHTENING AND LOOSENING OF BOLTS OR NUTS Beware of non-fixed freely rotating reaction arms or of rotating impact sockets. • • Loose clothes, long hair, cables, etc. are always to be kept away from danger/rotation area. When the machine is put into operation, it is mandatory to wear ear protection, safety shoes and safety goggles.

  • Page 13: Changing Accessories

    Then reset for next settings on F/R/L unit by adjusting regulating knob as described earlier. 9. Your personnel can be trained by your TorcUP Representative or Distributor on use of this product if so desired. CHANGING ACCESSORIES Remove the RAPTOR Series Torque Wrench from work while depressing toggle switch and back off the regulator knob to decrease the pressure to zero.

  • Page 14: Technical Specifications

    TECHNICAL SPECIFICATIONS Controller Box Dimensions (L x W x H): Imperial (in): 14.9” x 12.13” x 9.58” Metric (mm): 387.5 x 308.1 x 243.3...
  • Page 15 TECHNICAL SPECIFICATIONS NOISE AND VIBRATIONS Sound pressure level, measured in accordance OSHA & German Machinery-Noise-Information- Leaflet-3-GSGV requirements dated 18 Jan 1991, §1, (1 e) at maximum equipment performance is just over 85 dB(A). In accordance with §1, (2) of the same leaflet sound pressure levels were measured for different work cycles, with the sensor at a distance of 1 meter to the geometric center of the machine.
  • Page 16 STRYK CONTROL BOX MAIN DISPLAY FUNCTIONS GETTING STARTED 1. Attach tool controller cable to control box. (See figure 2) 2. Attach tool controller cable to Stryk Wrench. (See Figure 3) 3. Attach power cord to control box. (See Figure 2) 4.

  • Page 17: Working With Multiple Tools

    WORKING WITH MULTIPLE TOOLS The STRYK controller box has the capability of storing multiple tool models and their corresponding GAIN, NULL and GAIN^2 values. Only one (1) tool selection can be loaded into top level memory at a time. NEW – is used to enter a new tool. Touch the NEW button, and a new model number will appear.

  • Page 18: Home Screen

    HOME SCREEN The HOME Screen can be reached on various screens by touching the button. The HOME screen greatly speeds up navigation throughout the program. The next few sections will detail each area of the home screen. TOOL AND UNIT SELECTION By pressing the TOOL SELECTION button, the screen to the right will appear.

  • Page 19: Run Mode

    RUN MODE By pressing the RUN button from the HOME screen, the “Select Run Mode” screen will appear. This screen allows the selected STRYK tool to be operated in two different modes. • ANGLE CONTROL – In this mode, a prevailing torque can be achieved and continuous rotation of the nut for a desired angle of rotation can both be achieved.

  • Page 20: Angle Control

    ANGLE CONTROL Press the ANGLE CONTROL button from the RUN screen, and the following screen will be displayed. This screen is divided into two sections, the section to the right is the data input side and the section to the left is the actual run data. Actual Tool Run Readout Data Input Figure 5...
  • Page 21 ANGLE CONTROL After all data has been input, press RUN to operate the STRYK tool. The tool will tighten to the set prevailing torque. IMPORTANT: 1. You must keep the trigger depressed for the full duration of the run. The trigger input behavior (does the trigger get reversed depending if you select LH or RH?) 3.

  • Page 22: Torque Control

    TORQUE CONTROL Press the TORQUE CONTROL button from the RUN screen, and the following screen will be displayed. This screen is divided into two sections. The section to the right is the data input side, and the section to the left is the actual run data. Actual Tool Run Readout Data Input Figure 7...
  • Page 23 TORQUE CONTROL After all the data has been input press RUN to operate the STRYK tool. The tool will tighten to the set torque. IMPORTANT: 1. Keep the trigger pressed until PASS/FAIL is displayed. 2. Describe the trigger positions for FWD/REV, depending on selection of RH/LH 3.

  • Page 24: Data Logging

    DATA LOGGING The data log screen can be accessed from the home screen or by pressing the LOG button found on the RUN screen, as well as the ANGLE CONTROL and the TORQUE CONTROL screens. When the LOG button is pressed, the following screen will appear: 1.

  • Page 25: Info Screen

    INFO SCREEN The INFO screen is used to make changes to the control box setup menu. Enter the INFO screen by pressing the INFO button from the HOME Screen. The INFO screen will be displayed. To enter the setup screen, press SETUP. The System SETUP screen will be displayed.

  • Page 26: Field Calibration

    FIELD CALIBRATION The Field Calibration mode can be used to adjust the STRYK tool to a specific joint. In order to perform this operation, you MUST be able to have access to a reliable torque auditing instrument or calibration device. Before performing this procedure, it may be found best to create a new tool so as to not lose the original GAIN, NULL, &...

  • Page 27: Extension Cords

    PROGRAM TREE EXTENSION CORDS...
  • Page 28 SR-500 Series Wrench ITEM QTY. PART NUMBER DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-05-ST-G SPUR GEAR ASSEMBLY (SAME FOR STAGE 1&2) RP-05-ST1 STAGE ASSEMBLY RP-05-ST-G SPUR GEAR ASSEMBLY (SAME FOR STAGE 1&2) RP-05-ST2 STAGE ASSEMBLY RP-05-HSA...
  • Page 29 SR-1000 Series Wrench with 1” Drive ITEM QTY. PART # DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-10-ST1-G STAGE SPUR GEAR ASSEMBLY RP-10-ST1 STAGE GEAR ASSEMBLY RP-10-ST2-G STAGE SPUR GEAR ASSEMBLY RP-10-ST2 STAGE GEAR CAGE ASSEMBLY RP-10-HSA HIGH SPEED ANNULUS...
  • Page 30 SR-1000E6 Series Wrench ITEM QTY. PART # DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-10-ST1-G STAGE SPUR GEAR ASSEMBLY RP-10-ST1 STAGE CAGE GEAR ASSEMBLY RP-10-ST2-G STAGE SPUR GEAR ASSEMBLY RP-10-ST2 STAGE CAGE GEAR ASSEMBLY RP-10-HSA HIGH SPEED ANNULUS RP-10-TW...
  • Page 31 SR-2000 Series Wrench ITEM QTY. PART # DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-20-ST1-G STAGE SPUR GEAR ASSEMBLY RP-20-ST1 STAGE GEAR CAGE ASSEMBLY RP-20-ST2-G STAGE SPUR GEAR ASSEMBLY RP-20-ST2 STAGE GEAR CAGE ASSEMBLY RP-20-HSA HIGH SPEED ANNULUS RP-CM-OR-MA...
  • Page 32 SR-3000 Series Wrench ITEM QTY. PART # DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-30-ST1-G STAGE SPUR GEAR ASSEMBLY RP-30-ST1 STAGE GEAR CAGE ASSEMBLY RP-30-ST2-G STAGE SPUR GEAR ASSEMBLY RP-30-ST2 STAGE GEAR CAGE ASSEMBLY RP-30-HSA HIGH SPEED ANNULUS RP-30-TW-HSA...
  • Page 33 SR-6000 Series Wrench ITEM QTY. PART # DESCRIPTION SR-HANDLE-ASY STRYK HANDLE AND MOTOR ASSEMBLY RP-AM19-41 AIR MOTOR BALL RETAINER RP-CM-BB STEEL BALL RP-60-ST1-G STAGE SPUR GEAR ASSEMBLY RP-60-ST1 STAGE GEAR CAGE ASSEMBLY RP-60-ST2-G STAGE SPUR GEAR ASSEMBLY RP-60-ST2 STAGE GEAR CAGE ASSEMBLY RP-CM-OR-MA MAIN ANNULUS O-RING RP-60-HSA...
  • Page 34 RAPTOR HANDLE ASSEMBLY RAPTOR HANDLE ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-01 HANDLE HOUSING RP-AM19-03 GASKET RP-AM19-11-1 MOTOR ASSEMBLY RP-AM19-21 BACKHEAD SPACER RP-AM19-23 BACKHEAD RP-AM19-25 TRIGGER RP-AM19-27 SNAP RING RP-AM19-29 POPPET VALVE ASSEMBLY RP-AM19-33 INLET BUSHING O-RING RP-AM19-35 INLET BUSHING RP-AM19-37 INLET BUSHING CAP SCREW INLET BUSHING MUFFLER...
  • Page 35 RAPTOR HANDLE ASSEMBLY RAPTOR MOTOR ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-05 FRONT BEARING RP-AM19-07 FRONT END PLATE RP-AM19-09 DOWEL RP-AM19-11 MOTOR HOUSING RP-AM19-13 VANES RP-AM19-15 ROTOR RP-AM19-17 BACK END PLATE RP-AM19-19 BACK BEARING RP-AM19-11-1 MOTOR ASSEMBLY RAPTOR POPPET VALVE ASSEMBLY ITEM QTY.
  • Page 36 RAPTOR DUAL PORT INLET ASSEMBLY RAPTOR DUAL PORT INLET ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-2PORT-1 DUAL PORT INLET RP-AM19-33 DUAL PORT INLET SMALL O-RING RP-AM19-2PORT-2 DUAL PORT INLET LARGE O-RING RP-AM19-2PORT DUAL PORT INLET ASSEMBLY RAPTOR DUAL PORT INLET HOSE RAPTOR DUAL PORT INLET HOSE ITEM QTY.

  • Page 37: Troubleshooting

    TROUBLESHOOTING Reset the Servo Drive. If an error between the Control box and the STRYK tool occurs, it is necessary to reset the servo drive. When this occurs, a window will pop up on the screen providing directions on how to reset the drive.
  • Page 38 MSDS Safety Data Sheet TorcUP Part # RP-FRL-TOOLOIL Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 Prepared according to Global Harmonized System (GHS) standards CHEMICAL PRODUCT IDENTIFICATION SECTION 1 Fastenal Company 2001 Theurer Boulevard Winona, MN 55987 Tel: 763-417-1238 - Non-Emergency Questions Product Trade Name: Talon Compressor &...
  • Page 39 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 FIRST AID MEASURES SECTION 4 Eye Contact: If irritation occurs, cautiously rinse eyes with lukewarm, gently flowing water for 5 minutes, while holding the eyelids open. If eye irritation persists: Get medical advice/attention.
  • Page 40 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 SECTION 7 HANDLING AND STORAGE Handling procedures: Keep containers closed when not in use. Do not transfer to unmarked containers. Empty containers retain product residue which may exhibit hazards of material, therefore do not pressurize, cut, glaze, weld, or use for any other purposes.
  • Page 41 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 PHYSICAL AND CHEMICAL PROPERTIES SECTION 9 Appearance: Clear, Light Yellow Odor: Petroleum Odor threshold: Not determined. Not applicable. Not determined. Melting/Freezing point: Not determined. Initial boiling point: Not determined.
  • Page 42 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 Aspiration Hazard: Not applicable Chronic Toxicity Mutagenicity: Not suspected of causing genetic defects Carcinogenicity: Not suspected of causing cancer. Reproductive toxicity: Not expected to have adverse effects on reproduction. STOT-single exposure: Not expected to have adverse effects.
  • Page 43 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 REGULATORY INFORMATION SECTION 15 Federal Regulation Under Section 311 of the Clean Water Act (40 CFR 110) and the Oil Pollution Control Act Clean water act/oil: of 1990, this material is considered an oil. Any spill or discharges that produce a visible sheen or film on surface of water, or in waterways, ditches, or sewers leading to surface water must be reported.
  • Page 44 MSDS                                        ...
  • Page 45 SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: Phone: +1 610-250-5800 Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...

This manual is also suitable for:

Sr-500Sr-1000Sr-2000Sr-3000Sr-6000

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