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TorcUP RAPTOR RP Series Repair Instructions

2nd stage raptor replacement
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Repair Instructions
nd
2
Stage Raptor Replacement

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Summary of Contents for TorcUP RAPTOR RP Series

  • Page 1 Repair Instructions Stage Raptor Replacement...
  • Page 2 Tools required: 3/16 inch allen wrench, pliers & bin for balls...
  • Page 3 Remove ball plug with allen wrench...
  • Page 4 Showing plug removed...
  • Page 5 Place Raptor over bin so balls will drop into bin...
  • Page 6 Write here Rotate annulus alternately counter clockwise allowing balls to drop out...
  • Page 7 Write here Showing a ball dropping out • G:\Raptor_BreakApart\expor\Raptor_Asse mble (10).jpg...
  • Page 8 Write here Continue turning until all balls are out and annulus comes from motor...
  • Page 9 Write here Pull apart gearbox from motor and check to ensure gears are in gear housing as shown...
  • Page 10 Write here Use socket to position gearbox vertically for stability...
  • Page 11 Write here Stable gearbox positioned...
  • Page 12 Write here Use pliers to remove 1 stage gears, keep components on a clean surface...
  • Page 13 Write here Remove 2 gear...
  • Page 14 Write here All gears removed...
  • Page 15 Write here Remove 1 stage carrier, keep components on a clean surface...
  • Page 16 Write here Remove all three 2 stage gears...
  • Page 17 Write here Remove 2 stage carrier...
  • Page 18 Write here Old 2 stage carrier on right, new carrier shown on left...
  • Page 19 Write here Lubricate new 2 stage carrier with Mobil synthetic grease...
  • Page 20 Write here Lubricate liberally as shown...
  • Page 21 Lubricate pins on carrier...
  • Page 22 Install new 2 stage carrier...
  • Page 23 Firmly press down on carrier to ensure proper fit. Gear box should rotate freely on socket...
  • Page 24 Reinstall gears onto on 2 stage...
  • Page 25 Reinstall gear...
  • Page 26 Reinstall gear...
  • Page 27 Showing completed 2 stage assembly...
  • Page 28 Install 1 stage carrier...
  • Page 29 Ensure 1 stage carrier is completely installed...
  • Page 30 Install 1 stage gears...
  • Page 31 Install 1 stage gears...
  • Page 32 Install 1 stage gears...
  • Page 33 Align motor and gear box...
  • Page 34 Showing properly aligned motor and gearbox...
  • Page 35 Turn sideways to expose hole for balls...
  • Page 36 Install 1 ball making sure ball drops completely into baring race...
  • Page 37 Install 1 ball making sure ball drops completely into baring race. May require pulling gear box slightly away of motor to drop the balls in.
  • Page 38 Optional ball bearing assembly tool shown here but not required...
  • Page 39 After installing all balls (number of approx. balls is 35) Gearbox should rotate freely of motor...
  • Page 40 Reinstall ball plug using an allen wrench...
  • Page 41 Completed 2 stage replacement...
  • Page 42 Repair Instructions Stage Raptor Replacement TorcUP Inc Headquarters Industrial Bolting Tools 1025 Conroy Place Easton, PA 18040 USA www.torcup.com 1-888-TorcUP-1 +1-610-250-5800 info@torcup.com...