TorcUP RP-500 Operation And Maintenance Manual
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TorcUP RP-500 Operation And Maintenance Manual

Rp series pneumatic torque wrenches
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RP Series
OPERATION AND MAINTENANCE
MANUAL
RP SERIES
Pneumatic Torque Wrenches
MODELS RP-500, RP-1000, RP-2000, RP-3000 AND RP-6000
Phone: +1 610-250-5800
Fax: +1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com
1
1025 Conroy Place, Easton, PA. 18040 U.S.A.
Website: www.torcup.com

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Summary of Contents for TorcUP RP-500

  • Page 1 RP Series OPERATION AND MAINTENANCE MANUAL RP SERIES Pneumatic Torque Wrenches MODELS RP-500, RP-1000, RP-2000, RP-3000 AND RP-6000 Phone: +1 610-250-5800 Fax: +1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...
  • Page 2 TorcUP Inc. is not responsible for customer modification of tools or for applications on which TorcUP Inc. was not consulted. WARNING IMPORTANT SAFETY INFORMATION ENCLOSED.

  • Page 3: Failure To Observe The Following Warnings Could Result In Injury

    Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use only accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.

  • Page 4: Safety Information

    10. Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel. Only use TorcUP recommended lubricants. 11. Only use proper cleaning solvents to clean parts. Use only cleaning solvents which meet current safety and health standards.
  • Page 5 SAFETY INFORMATION 7. Be aware of buried, hidden or other hazards in your work environment. Do not contact or damage cords conduits, pipes, or hoses that may contain electrical wires, explosive gases or harmful liquids. 8. Keep hands, loose clothing, long hair and jewelry away from the working end of the tool. 9.
  • Page 6 4. Secure impact socket onto the tool square drive with a safety pin and secure a safety o-ring on the socket. 5. Use a quality Filter/Lubricator/Regulator Unit that meets airflow requirements or use a TorcUP RAPTOR F/R/L Unit. 6. Ensure F/R/L has proper pneumatic oil for lubrication. See the requirements for oil specifications sheet.

  • Page 7: Operating Procedures

    1. Torque depends on the air pressure exerted on the air motor under load. Adjusting the F/R/L Unit Regulator Knob initially sets the torque. To decrease the torque output, turn the regulator counter- clockwise to lower the air flow/pressure. All Raptors are shipped and calibrated per TorcUP ISO 17025: 2005 procedures.
  • Page 8 Unauthorized manipulation of air motor, valves, & TorcUP F/R/L Unit or tampering with either will result in loss of warranty! Also, for the life of your TorcUP RAPTOR Series Torque Wrench, the air supply should be clean and free of particles, water and other remnants.
  • Page 9 TIGHTENING AND LOOSENING OF BOLTS OR NUTS WARNING TIGHTENING AND LOOSENING OF BOLTS OR NUTS • Beware of non-fixed, freely rotating reaction arms or of rotating impact sockets. • Loose clothes, long hair, cables, etc. are always to be kept away from the danger/rotation area.

  • Page 10: Changing Accessories

    Tighten fastener as per your required tightening bolt sequence. Then, reset for the next settings on the F/R/L unit by adjusting the regulating knob as described earlier. 9. Your personnel can be trained by your TorcUP Representative or Distributor on use of this product if so desired.

  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS RAPTOR RAPTOR RAPTOR RAPTOR RAPTOR Model Number 1000 2000 3000 6000 Square drive ¾” 1” 1” 1” 1 1/2" Min. Torque (ft/lbs) Max. Torque (ft/lbs) 1030 2015 3070 5990 Min. Torque (nm) Max. Torque (nm) 1396 2732 4162 8121 Height (in) 7.89"...

  • Page 12: Noise And Vibrations

    TECHNICAL SPECIFICATIONS Air Reg. RAPTOR RAPTOR RAPTOR RAPTOR RAPTOR 1000 2000 3000 6000 NOISE AND VIBRATIONS Sound pressure level, measured in accordance OSHA & German Machinery-Noise-Information- Leaflet-3-GSGV requirements dated 18 Jan 1991, §1, (1 e) at maximum equipment performance is just over 85 dB(A).
  • Page 19 RAPTOR F/R/L BOM Raptor F/R/L System Raptor Pneumatic Torque Wrench Filter/Regulator/Lubricator ITEM QTY. PART NUMBER DESCRIPTION RP-FRL-001 Precision Regulator ITEM QTY. PART # DESCRIPTION RP-FRL-001-K Knob for Precision Regulator RP-FRL-001 Precision Regulator RP-FRL-002 Lubricator Unit RP-FRL-001-K Knob for Precision Regulator RP-FRL-002-B Bowl Assembly for Lubricator Unit RP-FRL-002...
  • Page 20 RAPTOR F/R/L SILENCER SYSTEM Raptor F/R/L Silencer System ITEM QTY. PART NUMBER DESCRIPTION RP-FRL-006 10’ Hose Assembly ITEM QTY. PART NUMBER DESCRIPTION RP-FRL-010 ½” Hose Barb to Female Coupler RP-FRL-006 10’ Hose Assembly RP-FRL-008 ½” NPT Fitting to ½” Push Lock RP-FRL-010 ½”...

  • Page 21: Motor Assembly

    RAPTOR HANDLE ASSEMBLY RAPTOR HANDLE ASSEMBLY ITEM QTY. PART # DESCRIPTION ITEM QTY. PART # DESCRIPTION RP-AM19-01 HANDLE HOUSING RP-AM19-01 HANDLE HOUSING RP-AM19-03 GASKET RP-AM19-03 GASKET RP-AM19-11-1 MOTOR ASSEMBLY RP-AM19-21 BACKHEAD SPACER RP-AM19-11-1 MOTOR ASSEMBLY RP-AM19-23 BACKHEAD RP-AM19-21 BACKHEAD SPACER RP-AM19-25 TRIGGER RP-AM19-27...
  • Page 22 RAPTOR MOTOR ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-05 FRONT BEARING RP-AM19-07 FRONT END PLATE RP-AM19-09 DOWEL RP-AM19-11 MOTOR HOUSING RP-AM19-13 VANES RP-AM19-15 ROTOR RP-AM19-17 BACK END PLATE RP-AM19-19 BACK BEARING RP-AM19-11-1 MOTOR ASSEMBLY RAPTOR POPPET VALVE ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-29-1...
  • Page 23 RAPTOR DUAL PORT INLET ASSEMBLY ITEM QTY. PART # DESCRIPTION RP-AM19-2PORT-1 DUAL PORT INLET RP-AM19-33 DUAL PORT INLET SMALL O-RING RP-AM19-2PORT-2 DUAL PORT INLET LARGE O-RING RAPTOR DUAL PORT INLET HOSE ITEM QTY. PART # DESCRIPTION RP-FRL-012 3/8” NPT FITTING TO ½” PUSH LOCK RP-FRL-HOSE 1’...
  • Page 24 MSDS Safety Data Sheet TorcUP Part # RP-FRL-TOOLOIL Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 Prepared according to Global Harmonized System (GHS) standards CHEMICAL PRODUCT IDENTIFICATION SECTION 1 Fastenal Company 2001 Theurer Boulevard Winona, MN 55987 Tel: 763-417-1238 - Non-Emergency Questions Product Trade Name: Talon Compressor &...
  • Page 25 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 FIRST AID MEASURES SECTION 4 Eye Contact: If irritation occurs, cautiously rinse eyes with lukewarm, gently flowing water for 5 minutes, while holding the eyelids open. If eye irritation persists: Get medical advice/attention.
  • Page 26 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 SECTION 7 HANDLING AND STORAGE Handling procedures: Keep containers closed when not in use. Do not transfer to unmarked containers. Empty containers retain product residue which may exhibit hazards of material, therefore do not pressurize, cut, glaze, weld, or use for any other purposes.
  • Page 27 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 PHYSICAL AND CHEMICAL PROPERTIES SECTION 9 Appearance: Clear, Light Yellow Odor: Petroleum Odor threshold: Not determined. Not applicable. Melting/Freezing point: Not determined. Initial boiling point: Not determined. Boiling range: Not determined.
  • Page 28 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 Aspiration Hazard: Not applicable Chronic Toxicity Mutagenicity: Not suspected of causing genetic defects Carcinogenicity: Not suspected of causing cancer. Reproductive toxicity: Not expected to have adverse effects on reproduction. STOT-single exposure: Not expected to have adverse effects.
  • Page 29 MSDS Safety Data Sheet Talon Compressor & Air Tool Lubricant Revision Date: 6/3/15 REGULATORY INFORMATION SECTION 15 Federal Regulation Clean water act/oil: Under Section 311 of the Clean Water Act (40 CFR 110) and the Oil Pollution Control Act of 1990, this material is considered an oil. Any spill or discharges that produce a visible sheen or film on surface of water, or in waterways, ditches, or sewers leading to surface water must be reported.
  • Page 30 MSDS                                        ...
  • Page 31 SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: Phone: +1 610-250-5800 Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com 1025 Conroy Place, Easton, PA. 18040 U.S.A. Website: www.torcup.com...

This manual is also suitable for:

Rp-1000Rp-2000Rp-3000Rp-6000

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