Related Manuals for QC Industries AUTOMATION AS40-CD
Summary of Contents for QC Industries AUTOMATION AS40-CD
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Page 1: Table Of Contents
AS40-CD Conveyors Installation & Maintenance Instructions Contents Warnings Tools Installation Maintenance QC Conveyors 4057 Clough Woods Dr. Recommended Spare Parts Batavia, OH 45103 USA Troubleshooting Exploded Views +1 (513) 753-6000 Warranty Information Service Record qcconveyors.com... -
Page 2: Warnings
Warnings When used improperly, conveyor Lock out power before servicing Do not use with guards removed Read this manual before operat- rollers can pinch or maim conveyor DANGER WARNING WARNING WARNING Climbing, sitting, walking or riding Exposed moving parts can cause Equipment may start without Servicing moving or energized on conveyor at any time will cause... -
Page 3: Tools
Tools u Required Tools Set of Metric Wrenches (3mm- Tape Measure 10" Adjustable Wrench Screw Gun and T-30 Torx Bit 13mm) Aluminum cutting hack saw or Set of Metric allen wrenches Bubble level equivalent (3mm, 4mm & ball head 5mm) u Optional Tools 3/8"... -
Page 4: Installation
Installation u Check Your Shipment Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC Conveyors of any discrepancies. - Page 5 Stand Installation Mounting Aluminum Stands to Conveyor u Mounting Aluminum Exact Width Stands Stands should be placed as close to ends of conveyor as possible. Stands may be placed a maximum of 10’ apart for conveyors 6” wide or less with a load less than 20 lbs,;...
- Page 6 u Stand Height Adjustment Loosen four screws in each Adjust stand height by Tighten jam nut against top Tighten four screws in each stand bracket using a 5mm turning bolt using a 3/4” plate of stand. stand bracket using a 5mm allen wrench.
- Page 7 u Mounting Angle Braces Insert drop in nut into inner Insert drop in nut into con- Align angle brace over drop Insert socket head cap screw stand leg t-slot. veyor frame’s t-slot. in nut in stand. through angle brace and into drop in nut on stand (do not fully tighten).
- Page 8 Mount Installation Ensure mount placement on mounting surface allows clearance for drive package. Insert drop in nuts into t-slot. > Proceed to correct mounting type. u Flush Mount Line up mount to drop in nuts. Insert socket head cap Tighten screws to secure Insert screws (not provided) screws through mount and mount to frame.
- Page 9 Side /Guide Installation Guide brackets can not be placed over drive assembly mounting brackets. u Installing Fixed Side Rails Insert drop in nuts into t-slot Align guide brackets with Insert socket head cap screw insert two drop in nuts into on frame.
- Page 10 u Installing Adjustable Guide Brackets Insert economy nuts into Loosely thread adjusting rod Place a cross block onto Insert drop in nuts into t-slot t-slot of guiderail and slide into nuts. each guiderail and set aside. on frame. into position Align guide bracket, keeping Tighten socket head cap Insert a rod vertically through...
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Page 11: Maintenance
Maintenance Belt Tracking For best results, make adjustments to only one side. > u Belt Tracking at Infeed and Outfeed Pulleys u Belt Tracking at Tail End Starting at infeed idler pulley, Let belt make several rota- Rotate adjustment screw on Let belt make several rota- rotate adjustment screw on tions to ensure proper track-... - Page 12 Belt Change u Removal of Existing Belt Full width idlers must be removed before changing belt. > Simultaneously push in Rotate tension release tail Loosen screws on mounts/ Remove screws from stand both buttons on tension assembly up and towards the brackets on opposite side brackets or mounts.
- Page 13 u Removal of Existing Belt (continued) Slide idler pulley out of Slide belt off idler end of Loop belt off of tension slot and set aside. conveyor. release tail end of conveyor. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 14 u Installation of New Belt Loop belt over tension release Slide belt onto idler end of Slide idler pulley into slot Tighten adjustment screws tail end. conveyor. above motor, pushing the until pulley creates tension belt up and into position. (Ensure on belt and marks are aligned.
- Page 15 u Installation of New Belt (continued) Tighten screws holding Press down on tension bracket to stand. release tail until it “locks” into place and creates tension on belt. Re-install any full width idlers that where removed prior to belt change. >...
- Page 16 Belt Tensioning u Belt Tension at Tail End u Belt Tension at Drive Pulleys Adjust the set screws on Ensure marks on pulley are Rotate set screws at both the tail assembly so the tail lined up with marks on drive ends of pulley to align marks pulley assembly moves away from mounting plate.
- Page 17 Care and Cleaning u Belt Care / Cleaning Inspect Belt for any fraying or Spray cleaning solution on a Wipe belt with rag. Cycle conveyor to reveal op- tears and replace if needed. clean rag. posite side of belt. Wipe belt with rag. For best results, repeat steps until entire belt has been cleaned.
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Page 18: Recommended Spare Parts
u Tail Pulley Replacement Press both tension release Lift idler pulley out of slot. Remove idler pulley from Replace with new idler pulley. buttons and lift up simultane- conveyor. ously. Making sure to keep dog Press tail pulley down until point of set screw facing it “snaps“... -
Page 19: Troubleshooting
Troubleshooting Symptom Possible Cause Corrective Action > Belt is slipping or stops under load Demand is more than the conveyor is rated for Verify conveyor capacity Lubrication between drive pulley and belt Clean bottom of belt and drive pulley Belt is not tensioned properly Refer to section on tensioning the belt (page 26) Belt does not move without load Timing belt under drive guard is not connected... -
Page 20: Exploded Views
Exploded Views / BoM’s u 2"-12" Wide Center Drive Automation Series Conveyor Part # Description 1A0044C00WW ASSY CENTER DRIVE FIXED END IDLER 1A0039B00WW ASSY TAIL V-GUIDED 1A0038A00WW ASSY TENSION RELEASE TAIL 1D0012ALLLL SLIDER BED ALUMINUM EXTRUSION 2" WIDE 1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3" WIDE 1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4"... - Page 21 u 18"-24" Wide Center Drive Automation Series Conveyor Part # Description 1A0044B00WW ASSY CENTER DRIVE FIXED END IDLER 1A0039A00WW ASSY TAIL V-GUIDED 1A0038A00WW ASSY TENSION RELEASE TAIL 1A0071A-WW-LLL ASSY MULTI-PIECE FRAME AC6-WW-LLL-MAE BELT AUTOMATION SERIES CENTER DRIVE STANDARD AC6-WW-LLL-MVE BELT AUTOMATION SERIES CENTER DRIVE V-GUIDED 1A0073A00WW ASSY CENTER DRIVE PACKAGE AS40-CD Conveyors | Installation &...
- Page 22 u Automation Series Center Drive Package Assembly Part # Description 1D0035A PLATE, CENTER DRIVE, NON-DRIVE SIDE 1D0051A PLATE, CENTER DRIVE, MOTOR MOUNTING 1D0031A ANCHOR BAR, CENTER DRIVE MTG 1D0048AWWWW PULLEY, CENTER DRIVE 1D0057A BEARING, CENTER DRIVE, SQUEEZE LOCK STYLE 1D0130A KEY, 6mm SQUARE x 19mm LG.
- Page 23 u Automation Series Center Drive Idler Pulley Assembly 18", 21" AND 24" WIDE ONLY Part # Description 1D0054AWWWW SHAFT, IDLER, CENTER DRIVE 1D0259AWWWW PULLEY CENTER DRIVE IDLER 1D0121A RING TAIL RETAINING 15mm 1D0132A BEARING, 35mm OD x 15mm ID x 11mm W 1D0304A SHAFT EXTENSION CENTER DRIVE IDLER FHCS-M05X080X014-ZP...
- Page 24 u Automation Series Center Drive Fixed End Idler Assembly Part # Description 1D0034C00WW PULLEY CENTER DRIVE FIXED END IDLER 1A0103A DRIVE BEARING HOUSING RH 1A0102A DRIVE BEARING HOUSING LH 1D0080A ANCHOR BAR BEARING HOUSING 1D0125A BLOCK JACKING LH DRIVE END 1D0126A BLOCK JACKING RH DRIVE END 1D0116A...
- Page 25 u Automation Series Tension Release Tail Assembly 9 APPLY LOCTITE 242 OR EQUIV. Part # Description 1D0181A TAIL PLATE RH 1D0182A TAIL PLATE LH 1D0172A00WW TAIL STIFFENER 1A0072A ASSY ANCHOR BAR/TIE SPRING/DOWEL PIN 1D0164A TAIL BUTTON 1D0165A BUTTON RETAINING PLATE 1D0168A BUSHING 1D0225A...
- Page 26 u Automation Series Tail Pulley Assembly Part Not Sold Separately Part # Description 1D0157B00WW TAIL PULLEY 1D0158A00WW TAIL SHAFT 1D0132A BEARING 1D0121A RETAINING RING SHDSS-M08X125X030-BX SET SCREW, SOCKET HEAD, DOG PT, M8X1.25X30 LG AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 27 u Automation Series 2"-6" Wide Stub Underside Idler Assembly Part # Description 1D0152A SHAFT STUB UNDERSIDE IDLER 2"-6" 43-0050-51 BEARING UNDERSIDE IDLER STUB 43-0050-52 RETAINING RING 1D0151A CLAMP UNDERSIDE IDLER STUB 1D0148A GUARD UNDERSIDE IDLER STUB 2"-6" SHCS-MO5X080X016-ZP SCREW SOCKET HEAD CAP M5x0.8 16mm LG. AS40-CD Conveyors | Installation &...
- Page 28 u Automation Series 8"-24" Wide Full Width Underside Idler Assembly Part Not Sold Separately Part # Description 1D0215A00WW SHAFT UNDERSIDE IDLER FULL WIDTH 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 1D02040A BEARING UNDERSIDE IDLER FULL WIDTH 43-0050-52...
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Page 29: Warranty Information
Warranty Information QC CONVEYORS warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used, under normal installation, use and service for ten (10) years* from date of purchase or 21,000 hours* of running use, whichever is sooner. QC CONVEYORS will replace any defective part within the warranty period, without charge, provided: The Purchaser gives QC CONVEYORS prompt written notice of the defect, including the date of purchase and original purchase order number. - Page 30 u Return Policy If, for any reason, an item needs to be returned to QC Conveyors or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following series of steps to ensure that the return or cancellation is handled in the proper manner. Promptly call QC Conveyors Customer Service at (513) 753-6000 and request a Returned Goods Authorization.
- Page 31 Manuals, Videos, Replacement Parts Register today to double your warranty to 10 Years QC Industries conveyors come standard with a 5 Year manufacturer’s warranty, but if you register online we’ll double that to 10 Years, giving you the longest warranty in the conveyor industry.
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Page 32: Service Record
Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ AS40-CD Conveyors | Installation & Maintenance Instructions MAN-AS40-CD-1902...