Greenlee UAP32GL GATOR Instruction Manual
Greenlee UAP32GL GATOR Instruction Manual

Greenlee UAP32GL GATOR Instruction Manual

Battery-powered pressing tool with 2-speed ram

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INSTRUCTION MANUAL
TM
GATOR
UAP32GL BATTERY-POWERED
PRESSING TOOL
WITH 2-SPEED RAM
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 3728.0
© 2001 Greenlee Textron
IM 1457 REV 1 7/01

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Summary of Contents for Greenlee UAP32GL GATOR

  • Page 1 INSTRUCTION MANUAL GATOR UAP32GL BATTERY-POWERED PRESSING TOOL WITH 2-SPEED RAM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3728.0 © 2001 Greenlee Textron IM 1457 REV 1 7/01...
  • Page 2: Table Of Contents

    Reassembly ... 13 Service ... 14 Exploded Views ... 15-17 Parts List ...18-20 Description The UAP32GL Battery-powered Pressing Tool is a hand-held, self-contained tool intended to press compression pipe fittings. Greenlee Textron / Subsidiary of Textron Inc. Safety Safety is essential in the use and maintenance of Greenlee tools and equipment.
  • Page 3: Important Safety Instructions

    Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Electrical Shock Hazard: This tool is not insulated. When using this unit near energized electrical lines use proper personal protective equipment.
  • Page 4 Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil. Greenlee Textron / Subsidiary of Textron Inc. • Do not operate tool without dies. Damage to the ram or tool head may result.
  • Page 5: Identification

    GATOR™ Battery-powered Pressing Tool Identification Greenlee Textron / Subsidiary of Textron Inc. 1. Housing 2. Retract Button 3. Battery 4. Hand Guard 5. Trigger Lock Switch 6. Trigger 7. Battery Load Display 8. Oil Reservoir 9. Oil Plug 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070 8 &...
  • Page 6: Location Of Decals

    Hydraulic Oil ..1 pint (50 ml) Shell Tellus T 15 Pressing Head ... Steel Sound Level ... 75 dB (A) at 1 meter Vibration ... <2.5 m/s2s Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 7: Operation

    Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil. Greenlee Textron / Subsidiary of Textron Inc. • Do not operate tool without dies. Damage to the ram or tool head may result.
  • Page 8 Momentary illumination at beginning of pressing cycle Flickering at point of maximum pressing force Flickering during entire pressing cycle Constant when operating without a load Greenlee Textron / Subsidiary of Textron Inc. Battery Condition Normal or operating charge level Normal or operating charge level...
  • Page 9: Operation

    Note: The pressing cycle can be stopped at any time by releasing trigger. The ram can be returned by pressing the retract button. Greenlee Textron / Subsidiary of Textron Inc. Pull trigger to crimp Push trigger lock down to release Push to retract ram 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 10: Maintenance

    2. Check the oil level. 3. Oil the bolt joints. Annually or After 10,000 Pressing Cycles 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. General Store the tool in the carrying case when it is not in use.
  • Page 11: Troubleshooting

    Dies stop during operation. Battery load display flashes constantly. Tool loses oil. Greenlee Textron / Subsidiary of Textron Inc. 2. Use a NONFLAMMABLE contact cleaner or pencil eraser to clean the electrical contacts on the battery and tool. 3. Reinstall battery and check the tool again.
  • Page 12: Disassembly

    (37). Replace the oil filters (36). Re- move magnet (38) and clean off metal chips. 21. Remove piston (53). Greenlee Textron / Subsidiary of Textron Inc. Motor/Gearbox/Bearing Disassembly 22. Remove tamper-proof paper seal (56). 23. Remove two screws (58). Remove end cap (57).
  • Page 13: Reassembly

    (40) over the reservoir. Using a hooked tool, care- fully slip the O-ring over the lip of the pump housing. 14. Insert the plug (17) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Miscellaneous Components Reassembly 15. Remove the protective plastic bag from the elec- tronics subassembly.
  • Page 14: Service

    GATOR™ Battery-Powered Pressing Tool Service Should your battery-powered tool require service, return it to an authorized Greenlee service center. Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc.
  • Page 15: Exploded Views

    GATOR™ Battery-Powered Pressing Tool Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 16: Exploded View

    GATOR™ Battery-Powered Pressing Tool Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 17: Exploded Views

    GATOR™ Battery-Powered Pressing Tool Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 18: Parts List

    500 5882.7 500 5898.3 500 5885.1 500 5886.0 500 5896.7 500 5888.6 500 5889.4 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Pump Housing ... 1 Plunger ... 1 Seal ... 1 Valve Seat ... 1 Needle Valve ... 1 Screw, Pan Head ...
  • Page 19 500 7332.0 500 4396.0 500 4385.4 500 7333.8 500 7334.6 500 7336.2 500 7337.0 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Valve Stem ... 1 Pump Piston ... 1 Threaded Bushing ... 1 O-Ring ... 1 O-Ring ... 1 Pump Piston ...
  • Page 20 Blue Steel Case w/inserts 12V Battery 12V Charger 110V AC 12V Charger 220V AC 12V Charger 12V DC Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Canada Fax: 800/524-2853 (contains 2,4-6,9-13,15) Printed in the U.S.A.

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