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Related Manuals for Greenlee GATOR EK410
Summary of Contents for Greenlee GATOR EK410
- Page 1 INSTRUCTION MANUAL GATOR Battery-powered Crimping Tool 99947994 REV 11 EK410 ® Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2006 Greenlee Textron Inc. Serialnummer 12/06...
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Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company EK410 Battery-powered Crimping Tool Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. - Page 4 Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company EK410 Battery-powered Crimping Tool Do not allow anything to contact the battery terminals. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery.
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Page 5: Identification
Maximum Crimping Force ... 35 kN (4 tons) Average Crimping Time ...4 seconds Average Crimps per Charge ...approximately 85 Battery Charging Voltage ... 9.6 V Charging Time ...45 min Greenlee / A Textron Company EK410 Battery-powered Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 T 15 ®... -
Page 6: Operation
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company EK410 Battery-powered Crimping Tool • Do not operate the tool without dies. Damage to the ram or crimping head can result. • Do not operate with the crimping head open. - Page 7 SIDE B First Compression SIDE A First Compression Crimping Direction SIDE A Greenlee / A Textron Company EK410 Battery-powered Crimping Tool Crimping Cable 1. Press the locking flange and open the crimping head. 2. Insert the properly assembled connector into the crimping head. 3. Close the crimping head.
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Page 8: Die Selection
Die Selection Crimps made on copper cable with Greenlee KC4-type dies and the copper connectors listed here are cUL and UL classified. Crimps made on copper or aluminum cable with Green- lee KA4-type dies and the aluminum connectors listed here are cUL and UL classified. -
Page 9: Maintenance
1. Thoroughly clean all surfaces. 2. Oil the pin joints. Annually or After 10,000 Crimps Return the tool to an authorized Greenlee service center for inspection. 2. Use a nonflammable contact cleaner or pencil eraser to clean the electrical contacts on the battery and crimping tool. -
Page 10: Illustrations
EK410 Battery-powered Crimping Tool Illustrations Main Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Piston Pump
EK410 Battery-powered Crimping Tool Illustrations (cont’d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly Motor Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 12: Parts List
Backup ring, piston ...1 50019082 Bushing ...1 50019287 Lever, relief valve ...1 50019295 Screw ...1 52026640 Switch ...1 50019414 Decal, Greenlee GATOR ...1 50019422 Decal, Greenlee GATOR ...1 50019430 Decal, warning ...1 50019660 Decal, specification ...1 50019708 Decal, pinch hazard ...1 50018922 Relief valve unit (includes 30–39)