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Related Manuals for Greenlee GATOR EK1240K
Summary of Contents for Greenlee GATOR EK1240K
- Page 1 INSTRUCTION MANUAL ® GATOR EK1240K and EK1240KC Battery-powered Crimping Tool with Two-speed Ram Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3201.6 © 2001 Greenlee Textron IM 1383 REV 4 8/01...
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Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron. -
Page 3: Important Safety Information
Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Wear eye protection when operating or servicing this tool. Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil. -
Page 4: Important Safety Information
• Use this tool for the manufacturer’s intended use only. Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. Do not allow anything to contact the battery terminals. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. -
Page 5: Identification
EK1240K and EK1240KC Identification 1. Housing 2. Retract Button 3. Battery 4. Hand Guard Greenlee Textron / Subsidiary of Textron Inc. EK1240K and EK1240KC 5. Trigger Lock Button 6. Trigger 7. Battery Load Display 8. Die Release Set Screw 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 6: Location Of Decals
Crimping Range ... 10 mm Crimping Force ... 106 kN (12 tons) Battery Charging Voltage ... 12 VDC Charging Time ... 1 hour Greenlee Textron / Subsidiary of Textron Inc. 500 6509.2 (EK1240K) 500 7231.5 (EK1240KC) (opposite side) 500 6506.8 (EK1240K) 500 7228.5 (EK1240KC) -
Page 7: Operation
Failure to observe this warning can result in serious injury, gangrene or death. Greenlee Textron / Subsidiary of Textron Inc. An incomplete crimp can cause a fire. Use proper die, connector and cable combinations. • Improper combinations can result in an incom- plete crimp. - Page 8 1ST COMPRESSION SIDE B CRIMPING DIRECTION SIDE A Greenlee Textron / Subsidiary of Textron Inc. 8. Using the sequence illustrated here, press the trigger to advance the dies. Continue to crimp until the pressure relief valve activates. Note: Pressure relief occurs at approximately 106 kN (12 tons) and is indicated by an audible “pop.”...
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Page 9: Maintenance
2. Check the oil level. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws that retain the tank housing cover. -
Page 10: Troubleshooting
Tool loses oil. Damaged internal seal. Oil plug not installed properly. Greenlee Textron / Subsidiary of Textron Inc. 2. Use a NONFLAMMABLE contact cleaner or pencil eraser to clean the electrical contacts on the battery and crimping tool. 3. Reinstall battery and check the tool again. -
Page 11: Disassembly/Reassembly
(36) and clean off metal chips. 22. Remove threaded plug (47) and O-ring (48). Replace O-ring and reassemble. Greenlee Textron / Subsidiary of Textron Inc. Motor, Gearbox and Bearing Disassembly 23. Remove tamper-proof paper seal (53). 24. Remove two screws (55). Remove end cap (54). - Page 12 (38) over the reservoir. Using a hooked tool, care- fully slip the O-ring over the lip of the pump housing. 14. Insert the plug (16) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Miscellaneous Components Reassembly 15. Remove the protective plastic bag from the electron- ics subassembly.
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Page 13: Service
EK1240K and EK1240KC Service Should your battery-powered crimping tool require service, return it to an authorized Greenlee service center. Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc. -
Page 14: Exploded Views
EK1240K and EK1240KC Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 15 EK1240K and EK1240KC Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 16: Exploded Views
EK1240K and EK1240KC Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 17: Parts List
500 5880.0 500 5882.7 500 5898.3 500 5885.1 500 5886.0 500 5896.7 500 5890.8 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Housing ... 1 Valve Piston ... 1 Washer ... 2 Seal ... 1 Valve Seat ... 1 Needle Valve ... 1 Pan Head Screw ... - Page 18 500 6726.5 500 6690.0 500 6694.3 500 4367.6 500 6695.1 500 6693.1 500 6691.9 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Spring ... 1 Sealing Washer ... 1 Piston ... 1 Hanging Ring ... 1 Key Ring ... 1 O-Ring ...
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Page 19: Parts List
500 6778.8 500 5903.3 500 2999.1 500 3046.9 500 3047.7 500 3048.5 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Decal (EK1240K) ... 1 Decal (EK1240KC) ... 1 Decal (EK1240K) ... 1 Decal (EK1240KC) ... 1 Housing Kit ... 1 Screws ... - Page 20 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 www.greenlee.textron.com Printed in the USA...