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Related Manuals for Greenlee GATOR EK06AT
Summary of Contents for Greenlee GATOR EK06AT
- Page 1 INSTRUCTION MANUAL GATOR™ EK06AT and EK06ATC BATTERY-POWERED CRIMPING TOOLS Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3088.9 © 1999 Greenlee Textron IM 1367 8/99...
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Page 2: Table Of Contents
Assembly ... 12 Exploded Views ... 13-15 Parts List ...16-18 Description The EK06AT and EK06ATC Battery-Powered Crimping Tools are hand-held, self-contained dieless crimping tools intended to crimp aluminum and copper connec- tors onto electrical cable. The EK06ATC has a rubber coated head. -
Page 3: Important Safety Information
Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Skin injection hazard: Oil under pressure easily punctures skin causing serious injury, gangrene or death. If you are injured by escaping oil, seek medical attention immediately. -
Page 4: Important Safety Information
Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. • Do not store the battery at more than 60 C (140 F). Damage to the battery can result. -
Page 5: Identification
EK06AT and EK06ATC Identification 1. Trigger 2. Trigger Lock 3. Battery 4. Retract Button Greenlee Textron / Subsidiary of Textron Inc. EK06AT 5. Crimping Head 6. Housing 7. Battery Load Display 8. Hand Guard 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 6: Location Of Decals
Crimping Force ... 55 kN (6.2 tons) Crimping Time ... 7 Seconds Crimps per Charge ...Approximately 40/charge Battery Charging Voltage ... 12 V Charging Time ... 1 Hour Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 7: Operation
Momentary illumination at beginning of crimp Flickering at end of crimp Flickering during entire crimp Constant illumination during entire crimp Greenlee Textron / Subsidiary of Textron Inc. Preparation Follow the lug manufacturer’s instructions for appropriate cable strip length. Battery Condition Normal... -
Page 8: Operation
EK06AT and EK06ATC Operation (cont’d) Crimping Electric shock hazard: The EK06AT is not insulated. When using this unit near energized electrical lines use proper personal protective equipment. Failure to observe this warning can result in severe injury or death. Wear eye protection when operating this tool. -
Page 9: Periodic Pressure Relief Valve Check
2. Check the oil level. Annually or Every 10,000 Crimps 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws (215) that retain the tank housing cover. -
Page 10: Troubleshooting
Tool loses oil. Damaged internal seal. Oil plug not installed properly. Greenlee Textron / Subsidiary of Textron Inc. 2. Use a NONFLAMMABLE contact cleaner or pencil eraser to clean the electrical contacts on the battery and crimping tool. 3. Reinstall battery and check the tool again. -
Page 11: Service
13. Remove three hex head cap screws (7) and sepa- rate the gear housing/motor subassembly from pump housing. Greenlee Textron / Subsidiary of Textron Inc. Pump 1. Use a hooked tool to remove the reservoir O-ring (38). Gently tug it over the reservoir. -
Page 12: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. Insert the plug (16) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Main Components 1. Remove the protective plastic bag from the elec- tronics subassembly. -
Page 13: Exploded Views
Torque to 102 Newton-meters (75 foot-pounds) - Page 14 EK06AT and EK06ATC Exploded View—EK06AT Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
- Page 15 EK06AT and EK06ATC Exploded View—Crimping Head Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 16: Parts List
500 4127.4 500 5880.0 500 5882.7 500 5898.3 500 5885.1 500 5886.0 500 4198.3 Greenlee Textron / Subsidiary of Textron Inc. PART DESCRIPTION Pump Housing ... 1 Plunger ... 1 Washer ... 2 Seal ... 1 Valve Seat ... 1 Needle Valve ... - Page 17 500 6129.1 500 6333.2 500 4207.6 500 4208.4 500 4209.2 500 4239.4 500 4216.5 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Hanging Ring ... 1 Screw Plug ... 1 Sealing Washer ... 1 Spring ... 1 Valve Stem ... 1 Pump Piston ...
- Page 18 Decal, Serial Number (not shown) Decal, Warning (not shown) Decal, Serial Number (not shown) Decal, Warning (not shown) Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Canada Fax: 800/524-2853 QTY. Printed in the U.S.A.