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Related Manuals for Greenlee GATOR CLS60GL
Summary of Contents for Greenlee GATOR CLS60GL
- Page 1 INSTRUCTION MANUAL CLS60GL Punch Driver 120 Volt and 230 Volt 999 4507.0 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2002 Greenlee Textron ® IM 1516 REV 01 8/02...
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Page 2: Table Of Contents
Greenlee punches, dies, and draw studs for punching holes through plastic, fiberglass, aluminum, and steel. The CLS60GL is designed to be used with the following Greenlee accessories: • Standard punches, dies, and draw studs •... -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Electric shock hazard: This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment. - Page 4 • Use only with Greenlee punches, dies, and draw studs. Other manufacturers’ components may not withstand the forces generated by this punch driver and may break and strike nearby personnel, causing severe injury or death.
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Page 5: Important Safety Information
CLS60GL Punch Driver IMPORTANT SAFETY INFORMATION Inspect tool before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning can result in severe injury or death. -
Page 6: Identification
CLS60GL11 ... 120 VAC, 60 Hz, 2.1 A CLS60GL22 ... 230 VAC, 50 Hz, 1.1 A Hydraulic Oil ... 50 ml (0.1 pint) of Shell Tellus Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 ®... -
Page 7: Operation
Failure to observe this warning can result in serious injury, gangrene, or death. Greenlee Textron / Subsidiary of Textron Inc. Keep hands away from the tool head when in use. Failure to observe this warning can result in severe injury or death. - Page 8 The tool will not sense when a hole is made. drill bit to drill a hole Note: A “popping” sound indicates that the CLS60GL has reached relief pressure. This may indicate that the operation attempted is beyond the capacity of the tool.
- Page 9 Draw Stud Metric: 28.3 mm to 61.5 mm Conduit Size: 3/4" to 2" Actual Size: 1.115" to 2.416" 7/8" (22.2 mm) Pilot Hole Punch Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...
- Page 10 Metric: 19.1 mm x 29.0 mm to 31.8 mm x 35.1 mm rectangular Inches: 0.750" x 1.140" to 1.250" x 1.380" rectangular Greenlee Textron / Subsidiary of Textron Inc. 1/4" Adapter 60115 1/4" Draw Stud Pilot Hole 05244 1/4" Counter Nut 60116 3/8"...
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Page 11: Operation
Punching with “D”, Double “D”, and Key Punches Punch Punching with Electronic Connector Panel Punches Punch 04638 3/8" Counter Nut Greenlee Textron / Subsidiary of Textron Inc. 60118 3/4" Draw Stud Pilot Hole 60235 Draw Stud Pilot Hole Counter Nut 34421 3/8"... -
Page 12: Capacity And Draw Stud Selection Guide
33967 1924AA Adapter Spacer 29451 included with CLS60GL11A and CLS60GL22A units only. Greenlee Textron / Subsidiary of Textron Inc. 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 10 ga. (0.1345" [3 mm]) 1 2 3 4 5... -
Page 13: Maintenance
2. Check the oil level. Annually or After 10,000 Punches 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws that retain the tank housing cover. -
Page 14: Troubleshooting
Tool is inoperative. Ram stops during operation. Ram stops before punch is completely through material. Tool loses oil. Greenlee Textron / Subsidiary of Textron Inc. Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. -
Page 15: Disassembly
Remove metal chips from the magnet (80). 7. Remove the threaded bushing (70) and replace the O-ring (71). Greenlee Textron / Subsidiary of Textron Inc. Motor, Gearbox, and Bearing 1. Remove the tamper-proof paper seal (96). 2. Remove two screws (92). Remove the end cap (100). -
Page 16: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 6. Insert the plug (74) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 17: Illustrations
CLS60GL Punch Driver Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070... -
Page 18: Illustrations
CLS60GL Punch Driver Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070... -
Page 19: Parts List
500 5885.1 500 5886.0 500 5829.0 500 5898.3 500 1355.6 Greenlee Textron / Subsidiary of Textron Inc. Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Plate with microswitch, 120 volt ... 1 Plate with microswitch, 230 volt ... -
Page 20: Parts List
501 0366.0 500 4147.9 500 5904.1 500 1686.5 Greenlee Textron / Subsidiary of Textron Inc. Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc. Description Motor assembly, 120 volt (includes items 90A and 91–106)