Greenlee GATOR CK06AT Instruction Manual

Crimping tools 120 volt and 230 volt with rubber-covered head

Advertisement

Quick Links

CK06AT and CK06ATC
999 4501.0
INSTRUCTION MANUAL
GATOR
Crimping Tools
120 Volt and 230 Volt
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
© 2004 Greenlee Textron Inc.
®
Serialnummer
IM 1510 REV 1 6/04

Advertisement

Table of Contents
loading

Summary of Contents for Greenlee GATOR CK06AT

  • Page 1 Crimping Tools 120 Volt and 230 Volt 999 4501.0 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2004 Greenlee Textron Inc. Serialnummer ® IM 1510 REV 1 6/04...
  • Page 2: Table Of Contents

    All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc.
  • Page 3: Important Safety Information

    Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Electric shock hazard: This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment.
  • Page 4 Failure to observe this warning could result in serious injury, gangrene, or death. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Do not use solvents or flammable cleaners to clean the tool body. Solvents could ignite, causing serious injury or property damage.
  • Page 5 IMPORTANT SAFETY INFORMATION Inspect tool before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death.
  • Page 6: Identification

    Crimping Capacities Crimping Range ... #4 AWG to 500 kcmil Crimping Force ... 55 kN (6.2 tons) Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 ® T 15...
  • Page 7: Operation

    Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Keep hands away from the crimping tool head when crimping. Failure to observe this warning could result in severe injury or death.
  • Page 8: Connector Selection

    * Use the number of crimps listed below instead of the number provided with the connector: #4 to 4/0: 1 crimp 95R7 250 to 500: 2 crimps Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools ® BURNDY ILSCO PANDUIT YS-L SCSS/SCS SCL/SCH...
  • Page 9: Maintenance

    1. Thoroughly clean all surfaces. 2. Check the oil level. Annually or Every 10,000 Crimps 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Checking the Oil Level 1.
  • Page 10: Troubleshooting

    Tool is inoperative. Ram does not advance completely. Tool loses oil. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low.
  • Page 11: Disassembly

    13. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Pump 1. Use a hooked tool to remove the reservoir O-ring (80). Gently tug it over the reservoir.
  • Page 12: Assembly

    Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Main Components 1. Remove the protective plastic bag from the electronics subassembly.
  • Page 13: Illustrations

    CK06AT and CK06ATC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 CK06AT and CK06ATC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 CK06AT and CK06ATC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16: Parts List

    500 6095.3 500 6526.2 500 1727.6 500 1734.9 Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ...
  • Page 17 500 4151.7 500 4139.8 500 4108.8 500 4123.1 500 4922.4 Greenlee / A Textron Company CK06AT and CK06ATC Crimping Tools Description Housing assembly, green (includes 50-58) Housing, left side ... 1 Housing, right side ... 1 Reservoir cover ... 1 Trigger guard ...
  • Page 18 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company www.greenlee.com 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 800-435-0786 Fax: 800-524-2853 Fax: +1-815-397-9247 • Greenlee Textron Inc. is a subsidiary of Textron Inc. Printed in USA...

Table of Contents