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Related Manuals for Greenlee GATOR CK06FT
Summary of Contents for Greenlee GATOR CK06FT
- Page 1 CK06FT Crimping Tool 120 Volt and 230 Volt 999 4502.9 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2004 Greenlee Textron Inc. Serialnummer ® IM 1511 REV 1 6/04...
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Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company CK06FT Crimping Tool Electric shock hazard: This tool is not insulated. When... - Page 4 Failure to observe this warning could result in serious injury, gangrene, or death. Greenlee / A Textron Company CK06FT Crimping Tool Do not use solvents or flammable cleaners to clean the tool body. Solvents could ignite, causing serious injury or property damage.
- Page 5 IMPORTANT SAFETY INFORMATION Inspect tool before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death.
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Page 6: Identification
Copper ... #4 AWG to 750 kcmil Aluminum ... #6 AWG to 750 kcmil Crimping Force ... 55 kN (6.2 tons) Greenlee / A Textron Company CK06FT Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 ®... -
Page 7: Operation
Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company CK06FT Crimping Tool Inspect tool before use. Replace any worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby personnel. -
Page 8: Connector Selection
Use the number of crimps listed below instead of the number provided with the connector: #4 to 4/0: 1 crimp 95R7 250 to 600: 2 crimps 750: 3 crimps Greenlee / A Textron Company ® BURNDY ILSCO YS-L ∆ SCSS/SCS ∆... -
Page 9: Maintenance
2. Check the oil level. 3. Perform the “Periodic Pressure Relief Valve Check.” Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Greenlee / A Textron Company CK06FT Crimping Tool Checking the Oil Level 1. -
Page 10: Troubleshooting
Troubleshooting Problem Tool is inoperative. Ram does not advance completely. Tool loses oil. Greenlee / A Textron Company Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low. Air in hydraulic system. -
Page 11: Disassembly
13. Unscrew the shoulder bolt (99) and remove the release lever (107). 14. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CK06FT Crimping Tool Pump 1. Use a hooked tool to remove the reservoir O-ring (80). -
Page 12: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CK06FT Crimping Tool Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 13: Illustrations
CK06FT Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 14 CK06FT Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 15 CK06FT Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 16: Parts List
500 6096.1 500 6122.4 500 6100.3 500 6103.8 500 8366.0 500 1727.6 Greenlee / A Textron Company Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ... 1 Plate with microswitch, 230 volt ... - Page 17 500 4163.0 500 4151.7 500 4139.8 500 4108.8 500 4123.1 500 4922.4 Greenlee / A Textron Company Description Housing assembly, green (includes 50-58) Housing, left side ... 1 Housing, right side ... 1 Reservoir cover ... 1 Trigger guard ... 1 Switch cover ...
- Page 18 An ISO 9001 Company www.greenlee.com 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 CK06FT Crimping Tool 800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 800-435-0786 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. • Printed in USA...