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Related Manuals for Greenlee GATOR CK12ID
Summary of Contents for Greenlee GATOR CK12ID
- Page 1 Serialnummer GATOR CK12ID ® Dieless Crimping Tool 120 Volt and 230 Volt Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52020521 REV 3 © 2008 Greenlee Textron Inc. 5/08...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company CK12ID Dieless Crimping Tool Electric shock hazard: This tool is not insulated. When... - Page 4 Failure to observe this warning could result in serious injury, gan- grene, or death. Greenlee / A Textron Company CK12ID Dieless Crimping Tool Do not use solvents or flammable cleaners to clean the tool body. Solvents could ignite, causing serious injury or property damage.
- Page 5 IMPORTANT SAFETY INFORMATION Inspect tool before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death.
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Page 6: Identification
Crimping Capacities Crimping Range Copper ... #4 AWG to 1000 kcmil Aluminum ... #6 AWG to 1000 kcmil Greenlee / A Textron Company CK12ID Dieless Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 T 15 ®... -
Page 7: Operation
Operation Inspect tool before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. Electric shock hazard: This tool is not insulated. - Page 8 2. Place the connector into the V of the crimping head as shown below. Connector Greenlee / A Textron Company CK12ID Dieless Crimping Tool 3. If open, close the crimping head. Make sure the head and latch are fully engaged.
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Page 9: Connector Selection
Cable Size: 600 kcmil - 800 kcmil of Crimps Cable Size: 1000 kcmil * When using the CK12ID Crimping Tool, use the number of crimps listed in this table instead of the number provided with the connector. Greenlee / A Textron Company CK12ID Dieless Crimping Tool Connector Table Blackburn ®... -
Page 10: Maintenance
3. Oil the pin joints, and metal surfaces that slide. Annually or After 10,000 Cycles 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws holding the tank housing cover. -
Page 11: Periodic Pressure Relief Valve Check
To determine whether this adjustment is necessary, periodically test the crimping tool with a Greenlee 50013408 Test Meter, 50065750 Sensor and 52024054 Adapter (purchased separately). 1. Install the Greenlee Sensor 50065750 into Adapter 52024054, as shown below. 50065750 Sensor... -
Page 12: Troubleshooting
Oil plug not installed properly. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Probable Remedy Clean tool. Return tool to a Greenlee Authorized Service Center. Check oil level. Refill reservoir. Pull trigger and hold retract button simultaneously. Hold for approxi- mately 10 seconds. -
Page 13: Disassembly
12. Unscrew the shoulder bolt (114) and remove the release lever (113). 13. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CK12ID Dieless Crimping Tool Pump 1. Use a hooked tool to remove the reservoir O-ring (80). -
Page 14: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CK12ID Dieless Crimping Tool Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 15: Indenter And Head Replacement
(23, 24). .205 .195 8. Install indenter (25) and secure with set screw (28). Greenlee / A Textron Company CK12ID Dieless Crimping Tool Head 1. Lift the latch and open the crimping head. 2. Remove the retaining ring (26), pin (27), head (29), and spring (31). -
Page 16: Illustrations
CK12ID Dieless Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 17 CK12ID Dieless Crimping Tool Illustration—Crimp Head Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 18: Illustrations
CK12ID Dieless Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Parts List
50042076 52024232 50015656 50015672 50015699 50015710 50015664 Greenlee / A Textron Company CK12ID Dieless Crimping Tool Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Adapter ... 1 Screw ... - Page 20 50041088 50041231 50121839 50084020 52024233 50015745 50015800 50118927 Greenlee / A Textron Company CK12ID Dieless Crimping Tool Description Pump housing, reservoir assembly (includes 70–83) Ring tie ... 1 Cable tie ... 1 Threaded bushing ... 1 O-ring ... 1 Hydraulic reservoir ... 1 Reservoir plug ...
- Page 21 Accessories (not shown): 50013408 50065750 52024054 Repair Parts: 50014099 52020516 52020939 Greenlee / A Textron Company CK12ID Dieless Crimping Tool Description Relief valve assembly (includes 120–130) Washer ... 2 O-ring ... 1 Seal ... 1 Valve seat ... 1 Plunger ... 1 O-ring ...
- Page 22 800-435-0786 Fax: 815-397-7070 Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com 800-451-2632 815-397-1865 800-524-2853...