Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Greenlee GATOR CK22GL
Summary of Contents for Greenlee GATOR CK22GL
- Page 1 CK22GL Crimping Tool 120 Volt and 230 Volt 999 4497.9 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2004 Greenlee Textron Inc. Serialnummer ® IM 1506 REV 3 6/04...
-
Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company CK22GL Crimping Tool Electric shock hazard: This tool is not insulated. When... - Page 4 Failure to observe this warning could result in serious injury, gangrene, or death. Greenlee / A Textron Company CK22GL Crimping Tool Do not use solvents or flammable cleaners to clean the tool body. Solvents could ignite, causing serious injury or property damage.
-
Page 5: Important Safety Information
IMPORTANT SAFETY INFORMATION Inspect tool and dies before use. Replace any worn or damaged parts with Greenlee replacement parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. -
Page 6: Identification
Copper ... 8 AWG to 600 kcmil Aluminum ... 8 AWG to 350 kcmil Crimping Force ... 55 kN (6.2 tons) Greenlee / A Textron Company CK22GL Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 ®... -
Page 7: Operation
4. Properly position the second die. Repeat Steps 2 and 3. Installing W-type Dies 1. Push the die release button. 2. Slide the die adapter (Greenlee part number 500 4292.0) into crimping head until it “snaps” into place. Note: The die adapters have the “D No additional dies are needed if the connector to be crimped requires a “D... -
Page 8: Operation
Note: After completing the last crimp with W-type dies on an aluminum connector, wipe off the excess oxide inhibitor. Greenlee / A Textron Company An incomplete crimp can cause a fire. • Use proper die, connector, and cable combina- tions. Improper combinations can result in an incomplete crimp. -
Page 9: Dies And Connectors
Die Selection Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are cUL and UL classified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified. -
Page 10: Maintenance
3. Oil the bolt joints. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws that retain the tank housing cover. -
Page 11: Troubleshooting
Troubleshooting Problem Tool is inoperative. Dies stop during operation. Tool loses oil. Greenlee / A Textron Company Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low. Air in hydraulic system. -
Page 12: Disassembly
13. Unscrew the shoulder bolt (99) and remove the release lever (107). 14. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CK22GL Crimping Tool Pump 1. Use a hooked tool to remove the reservoir O-ring (80). -
Page 13: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CK22GL Crimping Tool Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 14: Illustrations
CK22GL Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 15 CK22GL Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
-
Page 16: Illustrations
CK22GL Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: Parts List
500 4414.1 500 4389.7 500 4390.0 500 4393.5 500 4395.1 500 4397.8 Greenlee / A Textron Company Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ... 1 Plate with microswitch, 230 volt ... - Page 18 500 4151.7 500 4139.8 500 4108.8 500 4123.1 500 4922.4 500 4125.8 Greenlee / A Textron Company Description Housing assembly, green (includes 50-58) Housing, left side ... 1 Housing, right side ... 1 Reservoir cover ... 1 Trigger guard ... 1 Switch cover ...
-
Page 19: Parts List
501 0365.2 501 0370.9 153* 154* 501 0367.9 501 0368.7 500 1407.2 500 1618.0 Greenlee / A Textron Company Description Screw ... 1 Release lever ... 1 Screw ... 2 Eccentric case ... 1 Motor flange ... 1 Gear ... 1 Screw ... - Page 20 800-435-0786 Fax: 815-397-7070 Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. • www.greenlee.com 800-451-2632 815-397-1865 800-524-2853...
Need help?
Do you have a question about the GATOR CK22GL and is the answer not in the manual?
Questions and answers