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Summary of Contents for Pilz PSEN op4F-SL Series
- Page 1 PSEN op4F-SL Series PSEN sensor technology Operating Manual-1004306-EN-01...
- Page 2 Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received.
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Page 3: Table Of Contents
Attach safety light grids using O-brackets Attach safety light grids using L-brackets Attach safety light grids using L and C-brackets Cascaded safety light grid Wiring General guidelines Connector pin assignment Earthing the safety light grid Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 4 Technical details Order no. 631146-631148 Technical details Order no. 631149-631151 Technical details Order no. 631152-631154 Technical details Order no. 631155-631157 Technical details Order no. 631158-631160 Safety characteristic data Order reference Safety light grid Accessories Appendix Check list Operating Manual PSEN op4F-SL Series 1004306-EN-01...
- Page 5 Contents Identification EC declaration of conformity Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 6: Introduction
PSEN op4F-SL Series Introduction Validity of documentation This documentation is valid for the product PSEN op4F-SL Series. It is valid until new docu- mentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. -
Page 7: Overview
Overview Safety light grids in the PSEN op4F-SL Series constitute electrosensitive protective equip- ment (ESPE type: 4) in accordance with DIN EN 61496-1 and DIN EN 61496-2 (AOPD) for workspaces in which machines, robots, and automated systems might pose a physical danger to their operators. -
Page 8: Unit View
Fig.: Views of safety light grids with connection cable – Attachment using O-bracket, C-bracket or L- bracket Legend [1] Protected field height [2] Connection cable, M12 connector [3] Cover for the contacts used to connect a slave unit when cascading [4] C-bracket [5] O-bracket [6] L-bracket Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 9: Scope
DIN 7984 Safety Intended use Safety light grids of the PSEN op4F-SL Series are electrosensitive protective equipment of the 4. They are used to protect personnel and systems. The safety light grids are designed securing hazardous areas within buildings and securing access within buildings with a resolution of 14 mm. -
Page 10: Safety Regulations
In order to achieve the re- quired safety level for the overall plant/machine, define the safety requirements for the plant/machine and then define how these must be implemented from a technical and organ- isational standpoint. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 11: Use Of Qualified Personnel
The protected area is covered by infrared light beams, which are emitted from the transmit- ter to the receiver. The protected field thus produced is able to detect an opaque object. The control and monitoring of the transmitted and received infrared rays is performed by microprocessors. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 12: Automatic And Monitored Start
If an error occurs, the OSSDs remain in the OFF state. The state can be returned to the ON state only after a successful restart [ of the safety light grid. The safety light grid in the PSEN op4F-SL Series offers the following functions: Automatic start Monitored start EDM (when connected to a relay with positive-guided contacts) -
Page 13: Manual Restart
If a malfunction is de- tected, the safety light grid switches to a safe state and stops the connected machine. This check is carried out each time the OSSD is triggered and before restarting. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 14: Cascading
The master unit collects the results from the slave units and ensures synchronisation between them, so that mutual interference is avoided Each transmitter/receiver in the PSEN op4F-SL Series can be used both as a master unit and a slave unit... -
Page 15: Resolution
Install the safety light grids in an environment that corresponds to the environmental data provided in the Technical details [ 44]. Do not install the safety light grid near particularly intense and/or flashing light sources; this applies to the receiver in particular. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 16: Distance From Reflective Surfaces
This means that there must be a certain minimum distance between the safety light grid and reflective surfaces. Fig.: Interference with the function of the safety light grid due to reflective surfaces – top view Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 17 The formula for calculating the minimum distance D is: For a working distance of less than 3 m: D = 0.131 m For a working distance of 3 m or more: D = working distance in m x tan ⍺ Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 18: Minimum Distance Between Parallel, Aligned Safety Light Grids
16]. Legend [1] Transmitter from the first safety light grid [2] Receiver from the first safety light grid [3] Transmitter from the second safety light grid [4] Receiver from the second safety light grid Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 19: Installation Of Several Adjacent Safety Light Grids
(more detailed informa- tion is provided in the technical data for the relevant mirror). Please consider this reduc- tion when positioning the safety light grid. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 20: Cascaded Safety Light Grid
When safety light grids are cascaded, the resolution may vary from that stated in the tech- nical details, depending on the brackets used for installation. Installation using C-brackets Legend [1] Unchanged resolution of 14 mm at the ends of the safety light grid [2] C-brackets Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 21 Cascading with master/slave units arranged at right angles (with C or L-brackets) When safety light grids are arranged at right angles there is a reduced resolution of 18 mm at the ends of the safety light grid. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 22: Installation
The optical surfaces of the transmitter and receiver must be parallel to each other and oriented opposite to each other. The connection sides of the transmitter and receiver must be on the same side and at the same height (see diagram). Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 23: Attach Safety Light Grids Using C-Brackets
[4]. Use the corresponding longitudinal slot on the profile. 4. Turn the transmitter/receiver until the transmitter/receiver lock into position in the C- bracket at the non-connection end. 5. Tighten the M4 screws to 1,2 Nm. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 24: Attach Safety Light Grids Using O-Brackets
M4 screws. 3. Place the transmitter/receiver between the two O-brackets. The ends of the safety light grid must lock into position in the O-brackets. 4. Tighten the M4 screws to 1,2 Nm. Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 25 PSEN op4F-SL Series Distance of holes for attaching the Protected field height O-brackets 162.2 222.1 282.0 312.0 341.9 371.9 401.7 431.7 461.7 491.6 521.6 551.5 581.5 611.5 Protected field heights and appropriate axis distances for O-brackets Operating Manual PSEN op4F-SL Series 1004306-EN-01...
- Page 26 [2] PSEN op4F-SL Series [3] O-bracket – Non-connection end of safety light grid [4] O-bracket – Connection end of safety light grid [5] Distance between the holes for attaching the O-brackets to the mounting surface Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 27: Attach Safety Light Grids Using L-Brackets
4. Clamp the transmitter/receiver into the L-Bracket at the non-connection end. [5] 5. Attach the vertical section of the L-bracket at the connection end using the M3 screws [6]. 6. Tighten the M3 screws on the vertical sections of both L-brackets to 1,2 Nm. Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 28 [3] Vertical section of L-bracket [4] Horizontal section of L-bracket [5] Clamp the transmitter/receiver into the L-bracket at the connection end [6] Attach the horizontal section of the L-bracket to the vertical section using M3 screws Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 29: Attach Safety Light Grids Using L And C-Brackets
5. Turn the transmitter/receiver until you reach the anchor of the upper jaw [5]. 6. Insert the transmitter/receiver into the L-bracket as far as it will go. 7. Tighten the M3 screw on the C-bracket to 1,2 Nm. [6] Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 30: Cascaded Safety Light Grid
Wiring General guidelines Do not lay the connecting cable near or in contact with cables that carry high or highly volatile currents. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 31: Connector Pin Assignment
EN 61496-1. The protection type (see Technical details [ 44]) can only be achieved by using the Pilz connection leads available as an accessory. Connection to evaluation devices – Use the cables listed in the order reference (see Order references for... - Page 32 Wiring for automatic restart 5-pin connector on the transmit- Assignment Cable colour +24 VDC brown 1 24 V 0 VDC blue Link Pin 2 and Pin 5 white Start button grey Restart Selection Reserved black Restart 4 n.c. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 33: Earthing The Safety Light Grid
(such as EN 60204-1, NFPA 79:17-7, NEC: Article 250). Connections should be protected from corrosion. Flexible earthing straps should be used on moving earth parts (e.g. machine parts, gates). Ensure these earthing straps are as short and wide as possible. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 34: Cascaded Safety Light Grid
3. Connect the 5-pin cascading adapter on the cable PSEN op SL cascading to the cas- cading adapter on the master unit and the 5-pin female socket to the slave unit. 4. Re-attach the cover of the cascading adapter and tighten both screws to 0,2 Nm. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 35: Alignment
6. Restrict the area within which this LED flashes green: OSSD By making changes to the transmitter and then the receiver. Align both units in the middle of this area, so that these two LEDs light up yellow: Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 36: Led Indicators In Alignment Mode
Make sure that the selected evaluation device has the following properties: 2-channel with feasibility monitoring OSSD signals are evaluated Suitable Pilz evaluation devices are, for example: PNOZelog for monitoring safety light grids PNOZsigma for monitoring safety light grids PNOZ X for monitoring safety light grids... -
Page 37: Checking The Safety Light Grid
Once the safety light grid has been installed and aligned, final inspections must be carried out before it can be put into service. INFORMATION This inspection may only be carried out by qualified personnel. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 38: Operating Manual Psen Op4F-Sl Series
The safety distance must comply with the requirements in Maintaining the safety distance [ 14]. Circumventing the protected field The danger zone must be secured so that it is impossible to access by circumventing the protected field. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 39: Operation
The safety light grid’s operating status is indicated with LEDs at the connection ends of the receiver and transmitter. 6 LEDs on the receiver for support with alignment, error display and operating status 5 LEDs on the transmitter for displaying errors and operating status EDM/3 OSSD Receiver Transmitter Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 40: Status Information
Internal error. Switch the safety light grid off and then on yel- green again. If the error persists, please contact Pilz. Error in the synchronisation of the light beams. yel- green Check the ambient conditions and the wir- ing. -
Page 41: Safety Light Grid Restart
Switch the safety light grid off and then on again. Safety light grid restart a Disconnect the supply voltage from the safety light grid and reconnect it. The automatic restart [ begins. Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 42: Malfunction
Regular checks can bring to light changes to the plant/machine, safeguards and ambient conditions. Regular check Pilz recommends that the safety light grid be checked every six months. Check the safety light grid’s front panel. – Scratched front panel: Replace the safety light grid. -
Page 43: Maintenance
Avoid using Alcohol, Solvents, Cloths made of wool, Cloths made of synthetic material. Clean the lens covers during the regular check of the safety light grid [ 42]. Dimensions 34,7 Legend [1] Protected field height Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 44: Technical Details Order No. 631140-631142
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 45 0,2 Nm 0,2 Nm 0,2 Nm Dimensions Height 150 mm 210 mm 300 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 300 g 350 g 500 g Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 46: Technical Details Order No. 631143-631145
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 47 420 mm 450 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 550 g 600 g 650 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 48: Technical Details Order No. 631146-631148
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 49 540 mm 600 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 650 g 700 g 750 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 50: Technical Details Order No. 631149-631151
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 51 720 mm 750 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 800 g 850 g 900 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 52: Technical Details Order No. 631152-631154
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 53 840 mm 900 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 900 g 950 g 1.100 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 54: Technical Details Order No. 631155-631157
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 55 1.020 mm 1.050 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 1.150 g 1.250 g 1.250 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 56: Technical Details Order No. 631158-631160
-25 - 70 °C -25 - 70 °C Temperature range Climatic suitability Humidity 15 ... 95 % 15 ... 95 % 15 ... 95 % Condensation during op- eration Not permitted Not permitted Not permitted Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 57 1.140 mm 1.200 mm Width 15,4 mm 15,4 mm 15,4 mm Depth 32,6 mm 32,6 mm 32,6 mm Weight 1.300 g 1.350 g 1.400 g Where standards are undated, the ? latest editions shall apply. Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 58: Safety Characteristic Data
631 145 SL-14-045/1 PSEN op4F- Safety light grid for finger protection, protected field height of 480 mm 631 146 SL-14-048/1 PSEN op4F- Safety light grid for finger protection, protected field height of 540 mm 631 147 SL-14-054/1 Operating Manual PSEN op4F-SL Series 1004306-EN-01... -
Page 59: Accessories
Mounting bracket for safety light grid PSEN op SL, Bracket L for 631 181 mounting where there is strong vibration PSEN op SL Bracket O Mounting bracket for safety light grid PSEN op SL, Bracket O 631 182 for minimum installation width Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 60 Deviating mirror, width 89 mm, height 1145 mm 630 903 for safety light grid with protected field height up to 1020 mm PSEN op Mirror-165/1 Deviating mirror, width 89 mm, height 1595 mm 630 904 for safety light grid with protected field height up to 1200 mm Operating Manual PSEN op4F-SL Series 1004306-EN-01...
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Page 61: Appendix
Check the minimum distance to hazard- ous area Has the minimum distance been calculated in accordance with the applicable stand- ards? Has the calculated minimum distance been maintained at all points? Operating Manual PSEN op4F-SL Series 1004306-EN-01... - Page 62 Violate the protected field at various points: The hazardous movement must be shut down. Switch off safety light grid Is the hazardous movement stopped imme- diately when you switch off? Operating Manual PSEN op4F-SL Series 1004306-EN-01...
- Page 63 European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN op4F-SL Series...
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