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Balmar ARS-5-H Installation And Operation Manual

Balmar ARS-5-H Installation And Operation Manual

Multi-stage voltage regulator

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MULTI-STAGE
VOLTAGE REGULATOR
Introduction
The Balmar ARS-5 provides precise voltage control for Balmar
high-output 12-volt alternators and other externally regulated
P-type (positive field) alternators, the ARS-5 features user
selectable programs for the following battery types: Deep cycle
flooded, gel, AGM and spiral wound (Optima) batteries.
In addition, the regulator features a universal default (UFP)
program that's safe for most battery types.
In addition to the user selectable preset programs, the
ARS-5 features a wealth of advanced programming modes
which make it possible to tailor charging to a wide variety of
environments and battery types
When used in conjunction with optional MC-TS-A and MCTS-B
alternator and battery temperature sensors, the ARS-5 features
the ability to monitor and respond to a range of ambient
temperature conditions, including reduction or discontinuation
of charging voltages, should a catastrophic over-temperature
condition occur at the alternator or the batteries.

Table of Contents

Introduction
Safety Considerations
Regulator Installation
Unpacking Box
Locate/Mount Regulator
Basic Wiring Installation
LiFePO
4
Regulator Terminal Layout
Installation By Wire
Initial Start Up
Regulator Operation
Regulator Display Modes
Using Magnetic Tool
www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3
ARS-5
INSTALLATION AND OPERATION MANUAL
1
1
2
Adjust For Battery Type
2
2
Dash Lamp Source
2
3
Unlock Adv. Programming
4
Adjust Adv. Programming
5-7 Default Program Settings
7
8
Add'l. Regulator Features
9
12
Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
Safety Considerations
1.
Always disconnect your battery banks and
ensure that switches are "OFF" prior to
installing your regulator.
2.
Remove loose-fitting clothing or jewelry,
which could become entangled in your
motor or other machinery prior to installing
regulator.
3.
Wear ANSI-approved safety eye-wear and
protective gear.
4.
DO NOT attempt to modify the regulator.
Modifications could result in damage to
your charging system, and will void your
warranty.
5.
DO NOT attempt installation if you are tired
or fatigued.
6.
Ensure that the engine has cooled before
initiating installation.
7.
DO NOT attempt regulator installation while
using alcohol or medication that could
impair your judgment or reaction time.
11
8.
Always use the right tool for the job.
12
Improper tool use may damage regulator
12
or your vessel, and could result in personal
injury.
13
10
9.
Take time to read the manual. Equipment
14
damage and possible injuries may result
from an incomplete understanding of the
14
installation and operation of the MC-612-
11-12
DUAL regulator. If you are unfamiliar with
12
marine electrical systems, consult with a
12
licensed marine electrician.
16
13-15
16
1
©2019 Balmar LLC SUP-0203 REV.C 11/6/19

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Summary of Contents for Balmar ARS-5-H

  • Page 1: Table Of Contents

    Regulator Display Modes Troubleshooting 13-15 Using Magnetic Tool Warranty www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST) ©2019 Balmar LLC SUP-0203 REV.C 11/6/19...
  • Page 2 / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 3 HOUSE BATTERY BANK Ignition Connector 1 Connector 2 External Regulator Plug Positive Output Terminal www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 4 14. See alternator manual for specifics. See your tachometer manual for adjustment instructions. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 5 Primary BLUE Field Wire (Terminal #4) 0V • Primary BLUE Field Wire (Terminal #4) 4-12V www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 6 Up to 6 hrs. 18 min. Up to 6 hrs. 18 min. Up to 6 hrs. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 7 12.5 VOLTS E51 SMALL ENGINE MODE IS IN OPERATION E34 BATTERY VOLTAGE BELOW 10.5 VOLTS www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 8 Dual Engine, One Alternator Each Yes (qty 2) Yes (qty 2) Single Engine, Two Alternators Yes (qty 2) www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 9: Regulator Programming 11

    UFP INDICATES FACTORY DEFAULT AgL INDICATES PROGRAM FOR UNIVERSAL FACTORY MODE ABSORBED GLASS MAT BATTERIES www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 10 OFF STATOR OUTPUT On STATOR OUTPUT ALTERNATOR FAILURE MONITORING OFF MONITORING ON ADVISORY MODE www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 11: Belt Load Manager

    Save & Reset “AL1” Max Alternator Temp. “b1L” Max Battery Temp. “SLP” Slope Voltage Compensation www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 12: Advanced Programming

    LED to display bv code. Re-activate and release when desired value is indicated. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 13: Battery Equalization

    WARNING: EQUALIZATION IS A MANUAL PROCESS WITH POTENTIAL DANGERS. DO NOT LEAVE SYSTEM UNATTENDED. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 14 High Battery Temperature >125˚F/52˚C (Requires installation of MC-TS-B sensor cable.) • Alternator Failure (No voltage on stator). www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 15: Troubleshooting

    RED the BROWN and Positive Battery Sense wire, and there is zero, or an unexpected voltage reading at the BLUE wire, contact our technical support staff at (360) 435-6100, or e-mail us at balmar@balmar.net. If all voltages at the regulator meet expectations, yet the alternator is not producing charging current, test the alternator. The following tests are recommended for determining alternator functionality.
  • Page 16 DO NOT let the engine run any longer than necessary to detect charging. If the system is not charging, remove the alternator and have it inspected by a qualified alternator shop, or call Balmar for warranty evaluation.
  • Page 17 NOTES: www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 18 NOTES: www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 19: Warranty

    Attention: Warranty Returns RMA# Once Balmar receives the product, we will test the product to determine if the problem is due to a defect in the product. If, at the sole discretion of Balmar, the problem is determined to be a manufacturer defect, Balmar will repair the product or send a new product to replace the defective product.
  • Page 20 70 distribution partners around the world. To Find a CDI distribution partner, visit www.cdielectronics.com. Both Balmar and CDI Products are manufactured in our ISO 9001- Certified Factory in Huntsville, Alabama. Please read carefully. All policies, procedures and instructions are subject to change.

This manual is also suitable for:

Ars-5