Balmar Max Charge MC-624 Installation And Operation Manual

MAX CHARGE MC-624
MULTI-STAGE
VOLTAGE REGULATOR
Introduction
The Balmar Max Charge MC-624 is the latest generation of smart,
multi-stage Balmar Max Charge voltage regulators. Designed
to provide precise voltage control for Balmar high-output 24-volt
alternators and other externally regulated P-type alternators, the
MC-624 features user selectable programs for the following battery
types: Deep cycle flooded, standard flooded, gel, AGM, spiral
wound AGM, and LiFePO
features a universal default program that's safe for most battery
types, as well as a program that's designed for use in vessels
utilizing voltage sensitive halogen equipment.
In addition to the user selectable preset programs, the MC-624
features a wealth of advanced programming modes which make it
possible to tailor charging to a wide variety of environments.
When used in conjunction with optional MC-TS-A and
MC-TS-B alternator and battery temperature sensors, the MC-624
features the ability to monitor and respond to a range of ambient
temperature conditions, including reduction or discontinuation
of charging voltages, should a catastrophic over-temperature
condition occur at the alternator or the batteries.

Table of Contents

Introduction
Safety Considerations
Regulator Installation
Unpacking Box
Locate/Mount Regulator
Basic Wiring Installation
LiFePO
4
Regulator Terminal Layout
Installation By Wire
Initial Start Up
Regulator Operation
Programming Flow Chart
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INSTALLATION AND OPERATION MANUAL
batteries. In addition, the regulator
4
1 Regulator Wire Diagram
1 Regulator Display Modes
2 Programming Modes
2 Belt Load Manager
2 Dash Lamp Source
2 Advanced Programming
3 Unlock Adv. Programming
4 Adjust Adv. Programming
5-6 Default Program Settings
7 Battery Equalization
8 Add'l. Regulator Features
9 Troubleshooting
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Safety Considerations
1. Always disconnect your battery banks
and ensure that switches are "OFF" prior
to installing your regulator.
2. Remove loose-fitting clothing or jewelry,
which could become entangled in
your motor or other machinery prior to
installing regulator.
3. Wear ANSI-approved safety eye-wear
and protective gear.
4. DO NOT attempt to modify the regulator.
Modifications could result in damage to
your charging system, and will void your
warranty.
5. DO NOT attempt installation if you are
tired or fatigued.
6. Ensure that the engine has cooled
before initiating installation.
7. DO NOT attempt regulator installation
while using alcohol or medication that
could impair your judgment or reaction
time.
8. Always use the right tool for the job.
10
Improper tool use may damage regulator
11
or your vessel, and could result in
12
personal injury.
10
9. Take time to read the manual. Equipment
10
damage and possible injuries may result
11-12
from an incomplete understanding of
11
the installation and operation of the
11-12
MC-624 regulator. If you are unfamiliar
12
with marine electrical systems, consult
12
with a licensed marine electrician.
13
13-15
1
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