Balmar MC-614 Installation And Operation Manual

LIMITED PRODUCT WARRANTY
BALMAR warrants to the original consumer/purchaser the product is free from any defects in material or workman-
ship for a period of one year from the date of purchase. If any such defect is discovered within the warranty period,
BALMAR will replace the regulator free of charge, subject to verification of the defect or malfunction upon delivery or
shipping prepaid to BALMAR.
This warranty DOES NOT apply to defects or physical damage resulting from abuse, neglect, accident, improper re-
pair, alteration, modification, or unreasonable use of the products resulting in breakdown, cracked or broken cases nor
are parts damaged by fire, water, freezing, collision, theft, explosion, rust, corrosion or items damaged in shipment in
route to BALMAR for repair. BALMAR assumes no responsibility for consequential damage or loss or expense arising
from these products or any labor required for service or repair.
BALMAR WILL NOT repair or be held responsible for any product sent without proper identification and return address
or RA number clearly marked on the package. You must include proof of date and place of purchase (photocopy of
purchase invoice) or we cannot be responsible for repairs or replacement. In order to expedite warranty claims more
efficiently, BALMAR asks that prior to returning a defective product for repair, you call their customer service depart-
ment for a warranty return authorization number. If factory service is required, you can contact our BALMAR Customer
Service Department Monday through Thursday, 7:30 AM to 5:30 PM, (PST)1-360 435-6100 ext "3". Material required
for the repair or replacement for the defective part or product is to be supplied free of charge upon delivery of the
defective regulator to BALMAR, 18930 59 Ave. NE, Arlington, WA 98223. Customer is responsible for all return trans-
portation charges and any air or rush delivery expense. BALMAR reserves the right to determine whether to repair
or replace defective components.
THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS. NO PERSON, AGENT, DEALER IS AUTHORIZED TO GIVE ANY WAR-
RANTY.
BALMAR 353 James Record Rd SW, Huntsville, AL 35824, Phone: (360) 435-6100, Fax: (360) 435-3210, E-mail: balmar@balmar.net, Web: www.balmar.net
For more information, contact Balmar Customer Service or Technical Support at 360-435-6100 or visit the Balmar website at www.balmar.net. Ballard
Commercial Industries, Inc. (Balmar) believes all information herein to be factual and accurate, yet maintains no liability for factual or typographic error.
In addition, Balmar retains the right to revise or update products without notification. Visit the Balmar website for product updates or bulletins that may
apply to your alternator or voltage regulator. No part of this document may be reproduced without express written permission of Ballard Commercial
Industries, Inc. © 2010 Ballard Commercial Industries, Inc. (BALMAR).
NOTES:
SUP-0201 | REV A
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MAX CHARGE MC-614
MULTI-STAGE
VOLTAGE REGULATOR
BALLARD COMMERCIAL INDUSTRIES, INC.
18930 59TH AVE., NE, ARLINGTON, WA 98223
ON THE INTERNET: WWW.BALMAR.NET
© COPYRIGHT 2010, BALMAR
INSTALLATION AND OPERATION MANUAL
Introduction
The Balmar Max Charge MC-614 is the latest generation of
smart, multi-stage Balmar Max Charge voltage regulators. De-
signed to provide precise voltage control for Balmar high-output
12-volt alternators and other externally regulated P-type alterna-
tors, the MC-614 features user selectable programs for the fol-
lowing battery types: Deep cycle flooded, standard flooded, gel,
AGM and spiral wound AGM batteries. In addition, the regulator
features a universal default program that's safe for most battery
types, as well as a program that's designed for use in vessels
utilizing voltage sensitive halogen equipment.
In addition to the user selectable preset programs, the MC-614
features a wealth of advanced programming modes which make
it possible to tailor charging to a wide variety of environments.
When used in conjunction with optional MC-TS-A and MC-TS-B
alternator and battery temperature sensors, the MC-614 features
the ability to monitor and respond to a range of ambient tempera-
ture conditions, including reduction or discontinuation of charg-
ing voltages, should a catastrophic over-temperature condition
occur at the alternator or the batteries.
Introduction ........................... 1 Basic Programming.............. 9

Safety Considerations.......... 1

Adjust For Battery Type ....... 9
Regulator Installation ........... 2 Belt Load Manager ............. 10
Unpacking Box ..................... 2 Short/Long Display ............. 10
Locate/Mount Regulator ...... 2 Stator Output Monitoring ... 10
Basic Wiring Installation ...... 2 Advanced Programming .... 11
Regulator Terminal Layout .. 3 Unlock Adv. Programming . 11
Installation By Wire ...........4-6 Adjust Adv. Programs ...... 11-12
Initial Start Up ....................... 6 Default Program Settings .. 12
Regulator Operation ............. 7 Battery Equalization ........... 12
Regulator Display Modes..... 8 Add'l. Regulator Features .. 13
Using Magnetic Tool ............. 9 Troubleshooting ............13-15
Regulator Programming ...... 9 Warranty .............................. 16
Safety Considerations
1. Always disconnect your battery
banks and ensure that switches
are "OFF" prior to installing your
regulator.
2. Remove loose-fitting clothing or
jewelry, which could become en-
tangled in your motor or other ma-
chinery prior to installing regulator.
3. Wear ANSI-approved safety eye-
wear and protective gear.
4. DO NOT attempt to modify the reg-
ulator. Modifications could result in
damage to your charging system,
and will void your warranty.
5. Do not attempt installation if you
are tired or fatigued.
6. Ensure that the engine has cooled
before initiating installation.
7. Do not attempt regulator installa-
tion while using alcohol or medi-
cation that could impair your judg-
ment or reaction time.
8. Always use the right tool for the
job. Improper tool use may dam-
age regulator or your vessel, and
could result in personal injury.
9. Take time to read the manual.
Equipment damage and possible
injuries may result from an incom-
plete understanding of the installa-
tion and operation of the MC-614
regulator. If you are unfamiliar with
marine electrical systems, consult
with a licensed marine electrician.
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