Hyster B233 Service Manual
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Hyster B233 Service Manual

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Hyster B233 (B80ZAC) Forklift

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Summary of Contents for Hyster B233

  • Page 1 Hyster B233 (B80ZAC) Forklift...
  • Page 2 AC MOTOR CONTROLLER B60Z [B230]; B80Z [B233]; B60Z [A262]; B80Z [A257] PART NO. 1640805 2200 SRM 1286...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Tiller Harness Shorts and Continuity Checks ................... Control Card Functional Test.......................... Dash Display ..............................General ................................. Startup ................................. Status LED ..............................Performance Mode Indicator........................Hourmeter..............................Battery Charge Indicator ..........................Fault Log ..............................Connector Pin-Outs............................System Logic Diagram............................. ©2011 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Table of Contents AC Motor Controller TABLE OF CONTENTS (Continued) This section is for the following models: B60Z [B230]; B80Z [B233]; B60Z [A262]; B80Z [A257]...

  • Page 7: General

    2200 SRM 1286 General General This section describes the Iskra® motor controller and dash display used in B60Z , B80Z , B60Z and B80Z lift trucks. Procedures are outlined for controller programming and troubleshooting. DISCHARGING THE CAPACITORS WARNING The capacitor in the transistor controller can hold an electrical charge after the battery is disconnected.

  • Page 8: Description

    Description 2200 SRM 1286 Description ELECTRICAL SYSTEM power steering motor. The controller uses CANbus communication to interact with the dash display and The Iskra® AC motor controller controls the AC trac- the control handle. See Figure 2. tion motor and the DC pump motor. The controller can also be used with the optional brushless DC 1.

  • Page 9: Ac Traction Motor

    2200 SRM 1286 Parameters AC Traction Motor The motor controller receives power through the main contactor which is controlled by the key The AC traction motor is a three-phase AC induction switch. The controller receives inputs from the con- motor. The motor does not include motor brushes or trol handle and the hand rail switches to control lift a commutator.
  • Page 10 Parameters 2200 SRM 1286 Table 1. Parameter Default Values Parameter Default Range B60Z B80Z B60Z B80Z Extended Shift Walk Speed (Both Directions) Hi Speed Fwd Hi Speed Rev Minimum Acceleration Maximum Acceleration Plugging ADS-Neutral ADS-Throttle Pick Acceleration Pick Deceleration 25.300 25.300 24.500 26.500...

  • Page 11: Parameter Description

    2200 SRM 1286 Parameter Description Parameter Description PARAMETERS minimum rate of acceleration. Decreasing the set- ting will decrease the minimum rate of acceleration. WARNING Maximum Acceleration If any of the parameter values are changed, the operators must be told the lift truck will oper- This parameter sets the maximum acceleration rate ate differently.

  • Page 12: Pick Deceleration

    Troubleshooting 2200 SRM 1286 Pick Deceleration setting increases the voltage. Decreasing the setting reduces the voltage. This parameter controls the rate of deceleration when the coast control switch is released. Increas- Lift Interrupt ing the value will increase the rate of deceleration. This is the battery voltage in millivolts at which the Decreasing the value will decrease the rate of decel- battery is considered 80% discharged.

  • Page 13: Non-Status Code Errors

    ETACC diagnostic system 5. Measure voltage at CPS_05, pin 30 of main har- (available at you local Hyster lift truck dealer) to the ness. Is voltage between 12 and 15 volts? lift truck PC Service Tool Connector in the electrical Yes - Check the tiller harness and ensure all compartment.

  • Page 14: Tiller Oscillation And Bias (Epas Option)

    Troubleshooting 2200 SRM 1286 Tiller Oscillation and Bias (EPAS Option) STATUS CODES Tiller oscillation (Chattering) and Bias of the Elec- Make sure the parameter values are correct for your tronic Power-Assist Steering Option is not linked to lift truck to ensure the trouble is not just an incorrect any electrical failure within the End Rider unit.
  • Page 15 2200 SRM 1286 Troubleshooting Table 2. Fault Codes Code Description To troubleshoot symptoms that do not generate a fault code, refer to Non-Status Code Errors, in this section. Check Battery High or low DC link voltage. High Temp Thermal cut-back due to high motor temperature or high power bridge temperature.
  • Page 16 Troubleshooting 2200 SRM 1286 Table 2. Fault Codes (Continued) Code Description 17170 Traction motor temperature sensor failure. 20756 Key switch open. 21024 Steer handle card failure. 21376 Traction Reversing switch closed at startup. 21378 Controller cannot establish contact with steer handle card. 21379 Controller failed to receive Power Steer PDO message within 3 seconds.
  • Page 17 2200 SRM 1286 Troubleshooting Table 2. Fault Codes (Continued) Code Description 33035 Controller cannot establish communication with EPAS. 33056 Controller cannot establish communication with steer handle card. 33057 Controller cannot establish communication the power steering controller. 33072 Controller not responding to Power Steer. 33073 Power Steer not responding to Controller.
  • Page 18 Troubleshooting 2200 SRM 1286 STATUS DISPLAY MESSAGE CIRCUIT CODE Check Check Battery Flashing Red Battery Battery DESCRIPTION SYMPTOM Controller has detected a battery with less Traction and hydraulic systems will not operate. than 16 volts has been connected to the lift truck.
  • Page 19 2200 SRM 1286 Troubleshooting STATUS DISPLAY MESSAGE CIRCUIT CODE High High Temp Solid Green Motor Temp DESCRIPTION SYMPTOM Thermal cut-back due to high motor Traction system is operating at a reduced temperature or high power bridge performance level. temperature. Probable Causes and Test Procedures 1.
  • Page 20 Troubleshooting 2200 SRM 1286 STATUS DISPLAY MESSAGE CIRCUIT CODE High High Temp Solid Green Motor Temp (cont) DESCRIPTION SYMPTOM Thermal cut-back due to high motor Traction system is operating at a reduced temperature or high power bridge performance level. temperature. Probable Causes and Test Procedures 6.
  • Page 21 2200 SRM 1286 Troubleshooting STATUS DISPLAY MESSAGE CIRCUIT CODE High High Temp Solid Green Motor Temp (cont) DESCRIPTION SYMPTOM Thermal cut-back due to high motor Traction system is operating at a reduced temperature or high power bridge performance level. temperature. Probable Causes and Test Procedures 7.
  • Page 22 Troubleshooting 2200 SRM 1286 STATUS DISPLAY MESSAGE CIRCUIT CODE Over- Overheat Flashing Red Traction Motor heat DESCRIPTION SYMPTOM Controller has detected an over temperature Traction and hydraulic systems will not operate. condition in the traction motor or power bridge. Probable Causes and Test Procedures 1.
  • Page 23 2200 SRM 1286 Troubleshooting STATUS DISPLAY MESSAGE CIRCUIT CODE Over- Overheat Flashing Red Traction Motor heat (cont) DESCRIPTION SYMPTOM Controller has detected an over temperature Traction and hydraulic systems will not operate. condition in the traction motor or power bridge. Probable Causes and Test Procedures 6.
  • Page 24 Troubleshooting 2200 SRM 1286 STATUS DISPLAY MESSAGE CIRCUIT CODE Over- Overheat Flashing Red Traction Motor heat (cont) DESCRIPTION SYMPTOM Controller has detected an over temperature Traction and hydraulic systems will not operate. condition in the traction motor or power bridge. Probable Causes and Test Procedures 6.

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B80zac

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