Hyster B60ZAC Service Manual
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Hyster A257 (B80ZHD) Forklift

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Summary of Contents for Hyster B60ZAC

  • Page 1 Hyster A257 (B80ZHD) Forklift...
  • Page 2 USER INTERFACE SERVICE TECHNICIAN FUNCTIONS ON-BOARD DASH DISPLAY B60Z [B230]; B80Z [B233]; B60Z [A262]; B80Z [A257] PART NO. 1654669 2200 SRM 1324...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4: Table Of Contents

    Max Steer Assist (Power Steering Assist Only)..................Defaults..............................Save and Exit............................. Exit Without Saving..........................Set General Items ............................A/V Alarm (Audible/Visual) ........................Clear Fault Log .............................. Calibrations..............................Throttle ..............................B60-80Z and B60-80Z Composite Handle (⇒ S/N B230N03907J, B233N02758J, A257N01500J, A262N01500J)......................©2012 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Table of Contents User Interface TABLE OF CONTENTS (Continued) B60-80Z and B60-80Z Composite Handle (S/N B230N03908J, B233N02759J, A257N01501J, A262N01501J ⇒) ......................B60-80Z and B60-80Z Metal Handle ................... Steer Handle (Power Steering Assist Only) ..................... Change Service Technician Password ......................Exit to Run Mode ............................This section is for the following models: B60Z [B230];...
  • Page 7: General

    2200 SRM 1324 General General DESCRIPTION have been entered. While on the final digit, press the RH LOWER switch to enter the password. Upon NOTE: Some menu functions are only accessed successful entry of your technician-level password, through the dash display by using a technician-level you will be directed to the Technician Menu.
  • Page 8: Dash Display Menu Access (Metal Handle Option)

    General 2200 SRM 1324 DASH DISPLAY MENU ACCESS (METAL The Enter Password screen will now appear on the LCD. At the Enter Password screen, enter your five- HANDLE OPTION) digit Technician password. See Figure 4. Startup the lift truck in service mode to access the To enter your password at the Enter Password dash display menu system: screen, enter the appropriate digit in the highlighted...
  • Page 9: Menu Navigation

    2200 SRM 1324 Menu Navigation Menu Navigation STANDARD HANDLE depressed or return you to the technician menu when finished making a parameter adjustment. Upon successful entry of your technician-level pass- This switch will also activate the ability to adjust word, the Technician Menu screen will appear on the parameter that is focused upon.
  • Page 10 Menu Navigation 2200 SRM 1324 Figure 5. Menu Navigation Flowchart...
  • Page 11: Metal Handle Option

    2200 SRM 1324 Menu Navigation METAL HANDLE OPTION NOTE: As an alternative to using the control module #1 and #2 buttons, the lift and lower buttons on the Upon successful entry of your technician password, steer handle itself can be used to move up and down the Technician Menu screen will appear on the dash within the menus, respectively.
  • Page 12: Dash Display Versions

    Dash Display Versions 2200 SRM 1324 Dash Display Versions Early production dash displays use an arrow symbol to the left of the menu item to indicate the active menu selection. See Figure 6. NOTE: Instructional illustrations throughout this manual show only early versions of the dash display. Later production dash displays use a highlight bar (white letters on a black background) to indicate the active menu item.
  • Page 13: Technician Menu

    2200 SRM 1324 Technician Menu Technician Menu At the Technician Menu, the following submenu Table 2. Technician Menu (Continued) choices are available: View Versions Change Super Hourmeters Diagnostics Service Reminder ↑ Change Super Pw Scroll Oper Modes ↓ Set Performance Oper Modes Set General Items Clear Fault Log...
  • Page 14: View Versions

    Technician Menu 2200 SRM 1324 Figure 8. Technician Menu Screen Figure 9. View Versions Screen VIEW VERSIONS HOURMETERS NOTE: The software version is denoted by the cen- Within the Hourmeters menu, you can view the ter three digits of the nine digit number displayed hourmeter readings for the Truck, Traction Motor, in the views menu.
  • Page 15: Diagnostics

    2200 SRM 1324 Technician Menu DIAGNOSTICS NOTE: Once the Run Diagnostics menu has been se- lected, you cannot return to the Diagnostics menu. The only way to exit Run Diagnostics is to cycle the key switch. A series of submenus are available from the Diagnos- tics menu.
  • Page 16: Controller Inputs

    Technician Menu 2200 SRM 1324 Controller Inputs Control Handle Inputs If an input is enabled, the square next to the input If an input is active, the square next to the input number will be illuminated. See Figure 13. The con- number will be illuminated.
  • Page 17: Run Diagnostics

    2200 SRM 1324 Technician Menu From the Technician Menu, enter Diagnostics and scroll down to and select Run Diagnostics. The horn will sound twice when entering the Run Diagnostics menu. A series of submenus are available inside the Run Diagnostics menu. See Table 6. To scroll through the Run Diagnostics menu, press both the RH LIFT [#4] and the LH LIFT [#1] switches and hold until the menu changes (approximately 7...
  • Page 18: Traction Motor

    Technician Menu 2200 SRM 1324 Table 6. Run Diagnostics Menu Run Diagnostics Press → Key Traction Motor Press → Key Cycle Key To Exit ↑ Press and Hold ← Key and → Key to Scroll ↓ Pump Motor & Valve Press →...
  • Page 19: Pump Motor And Valve

    2200 SRM 1324 Technician Menu Pump Motor and Valve The Pump Motor and Valve menu provides the fol- lowing information about the lift system: • Pump Motor Voltage • Pump Motor Current (in amps) • Valve Current (in milliamps) To exit the Pump Motor and Valve menu, press both the RH LOWER [#4] and LH LOWER [#1] switches and hold until the next diagnostic menu is present, or cycle the key switch to return the lift truck to RUN...
  • Page 20: Power Steering

    Technician Menu 2200 SRM 1324 Power Steering When the service reminder is ON, the dash display will display a one-time message to the operator when The Power Steering menu provides the following in- the service interval has been reached. The lift truck formation when the truck is equipped with power-as- will continue to operate normally until the hourme- sisted steering:...
  • Page 21: Change Supervisor Password

    2200 SRM 1324 Technician Menu CHANGE SUPERVISOR PASSWORD OPERATOR MODES NOTE: To disable a service password enter "10000" The Operator Modes function gives a service techni- in the ETACC box value and download. cian (or a supervisor) the means to either allow or deny the lift truck operator’s access to change the op- Use this menu to enter or change any passwords.
  • Page 22: Set Performance

    Technician Menu 2200 SRM 1324 SET PERFORMANCE Table 8. Set Performance Menu A series of submenus are available from the Perfor- mance menu. These selections allow the technician Press → Key to change the truck’s parameter settings. See Ta- Extend Shift Performance ble 7.

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