Hyster J40-65Z Maintenance Manual
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Hyster J40-65Z Maintenance Manual

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PERIODIC
MAINTENANCE
J40-65Z [B416]
PART NO. 1616867
8000 SRM 1226

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Summary of Contents for Hyster J40-65Z

  • Page 1 PERIODIC MAINTENANCE J40-65Z [B416] PART NO. 1616867 8000 SRM 1226...

  • Page 2: Table Of Contents

    Wheel Nut Torque............................Header Hose Checks............................Mast................................Forks................................Remove............................... Inspect................................ Install ................................. Adjust ................................. Parking Brake Adjustment ........................... Maintenance Procedures Every 1000 Hours or 6 Months ................Lift Chains ..............................Wear Check..............................Lift Chain Lubrication ..........................Forks................................©2008 HYSTER COMPANY...
  • Page 3 Table of Contents Periodic Maintenance TABLE OF CONTENTS (Continued) Check Upper and Lower Bearings, Integral Sideshift Carriage..............Steering Tie Rods............................Steering Axle Spindles ..........................King Pins ..............................Gearbox and Brake Chamber ........................Brake Oil ................................ Electrical Inspection............................AC and DC Hydraulic Pump Motor......................Contactors..............................
  • Page 4 Table of Contents TABLE OF CONTENTS (Continued) Wheels, Install............................Snap-On Tire, Change ........................... Remove Snap-On Solid Tire From Wheel ....................Install Snap-On Solid Tire on Wheel ....................... Adhesives and Sealants ............................. This section is for the following models: J40-65Z [B416]...

  • Page 5: General

    The forks must extend the full width of the disabled lift truck. Put the weight center of Your dealer for Hyster lift trucks has the equipment the disabled lift truck on the load center of the and trained service personnel to do a complete pro- forks.

  • Page 6: How To Put Lift Truck On Blocks

    General 8000 SRM 1226 4. Use a towing link made of steel that fastens to The surface must be solid, even, and level when the tow pins in the counterweights of both lift the lift truck is put on blocks. Make sure that trucks.

  • Page 7: How To Raise Steering Tires

    8000 SRM 1226 Maintenance Schedule How to Raise Steering Tires 2/3 of the total weight of the lift truck as shown on the nameplate. 1. Apply the parking brake. Put blocks on both sides (front and back) of the drive tires to pre- 3.
  • Page 8 15% grade Parking Brake Lubricate Linkage Silicone spray See NOTE 2 Hyster Part Number 328388 Service Brake Check Operation See Parts Manual Brake Linkage and Shafts Multipurpose Grease See NOTE 1 and...
  • Page 9 8000 SRM 1226 Maintenance Schedule Table 1. Maintenance Schedule (Continued) Item Item 8 hr/ 500 hr/ 1000 hr/ 2000 hr/ Procedure or Specification 1 day 3 mo 6 mo 1 yr Quantity Lift Chains Remove Lift Engine Oil Chains to Clean and Lubricate Forks Check Condition...
  • Page 10 (dirty, dusty, corrosive, or wet environments) should reduce service intervals as advised by your dealer for Hyster lift trucks based on their survey of the application. NOTE 3: Lubricate lower spindle bearings at 1000 hours and upper bearings during assembly. If truck is used outdoors or on wet floors, lubricate lower spindle bearings at 250 hours.

  • Page 11: Maintenance Procedures Every 8 Hours Or Daily

    8000 SRM 1226 Maintenance Procedures Every 8 Hours or Daily Maintenance Procedures Every 8 Hours or Daily HOW TO MAKE CHECKS WITH KEY When air is added to the tires, use a remote air chuck. The person adding air must stand to the SWITCH OFF side of the safety cage and not in front of it.

  • Page 12: Forks

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1226 Forks Inspect WARNING Do not try to repair fork tip alignment by bend- ing the forks or adding shims. Replace bent forks. Forks are to be replaced only in sets and not individually.

  • Page 13: Mast, Carriage, Header Hoses, And Lift Chains, Inspect

    Chains, Inspect 5. Inspect the lift chains for the correct lubrication. WARNING Use engine oil or Hyster Chain and Cable Lu- bricant (Hyster Part Number 171350) available NEVER work under a raised carriage or forks. from your dealer for Hyster lift trucks.

  • Page 14: Safety Labels

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1226 Safety Labels needed. The end of the belt must fasten correctly in the latch. The seat belt must be in good condition. Replace the seat belt if it is damaged or worn. See WARNING Figure 7.

  • Page 15: Seat Rails

    8000 SRM 1226 Maintenance Procedures Every 8 Hours or Daily The battery restraint is a heavy steel rod at the rear of the battery compartment. See Figure 9. An ad- justable spacer plate is used inside the battery com- partment to prevent forward and backward move- ment of the battery.

  • Page 16: Battery

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1226 Battery Hydraulic System WARNING WARNING Never put tools or other metal on the battery. At operating temperature, the hydraulic oil is Metal on the battery can cause a short circuit HOT.

  • Page 17: How To Make Checks With Key Switch On

    8000 SRM 1226 Maintenance Procedures Every 8 Hours or Daily HOW TO MAKE CHECKS WITH KEY Make sure that the steering system operates smoothly and provides good steering control. SWITCH ON Service Brakes WARNING Do not operate a lift truck that needs repairs. WARNING Report the need for repairs immediately.

  • Page 18: Hydraulic Control Levers

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1226 NOTE: Some parts of the mast move at different speeds during raising and lowering. 2. Slowly raise and lower the mast several times without a load. The mast components must raise and lower smoothly in the correct sequence.

  • Page 19: First Service After First 100 Hours Of Operation

    8000 SRM 1226 First Service After First 100 Hours of Operation Legend for Figure 12 NOTE: BOTTOM VIEW OF SEAT SHOWN 1. CAPSREWS 2. SEAT SWITCH 3. SEAT SWITCH ELECTRICAL CONNECTOR 4. SEAT GROUND WIRE 5. TO MAIN HARNESS Figure 12. Seat Switch Location First Service After First 100 Hours of Operation Perform 8-hour checks prior to performing the proce- Never operate the pump without oil in the hy-...
  • Page 20 First Service After First 100 Hours of Operation 8000 SRM 1226 1. HOOD 5. HYDRAULIC TANK 9. SOCKET HEAD SCREWS 2. WASHER 6. HYDRAULIC FILTER 10. ALIGNMENT PIN AND NOTCH 3. CAPSCREW 7. HYDRAULIC BREATHER 11. FILTER HOUSING 4. COUNTERWEIGHT COVER 8.

  • Page 21: Install

    Instant Download Complete Manual (Contents include: Brake system, Capacities specifications, Frame, Hydraulic system, Industrial battery, Main control valve, Mast repair, fasteners, Schematics diagrams, Steering axle, Steering system, Wire harness repair And more) Click Here BUY NOW Thank you very much.

This manual is also suitable for:

B416

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