Related Manuals for Broil King H4PK1N-4
Summary of Contents for Broil King H4PK1N-4
- Page 1 P R E M I U M G R I LL S H3PK1(N)-5; H4PK1(N)-4 H(3,4)X GRILL WITH BLACK CART AND ONE BLACK SHELF GAS-FIRED...
- Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
- Page 3 Thank you for purchasing a Premium Gas Grill. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
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Page 4: Table Of Contents
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS ..................... 5 H3PK1 SERIES PARTS DIAGRAM ................... 6 H4PK1 SERIES PARTS DIAGRAM ................... 7 CART HARDWARE PACK - B102002 .................. -
Page 5: Assembly Instructions
ASSEMBLY INSTRUCTIONS BEFORE YOU BEGIN BEFORE YOU BEGIN BEFORE YOU BEGIN This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). See Mounting Instructions to assemble mounting before Assembling Grill Head. -
Page 6: H3Pk1 Series Parts Diagram
H3PK1 SERIES PARTS DIAGRAM B100561 (1) DPP155 B100456(1) SIDE SHELF GRILL BODY TOP B100559 (1) SUPPORT BRACKET FRONT B100993 (1) SHELF SUPPORT STIFFENER B102492 (1) LID HANDLE (W/SCREWS) B100594(1) B101969 (1) B101473 (1) RETRACTING RACK B100560 (1) BRACKET ATTACH ASSEMBLY GREASE CUP B073097 (1) SUPPORT BRACKET BACK... -
Page 7: H4Pk1 Series Parts Diagram
H4PK1 SERIES PARTS DIAGRAM B076621 (1) B100561 (1) DPP155 GRILL BODY TOP SIDE SHELF B100559 (1) SUPPORT BRACKET FRONT B100993 (1) SHELF SUPPORT STIFFENER B102492(1) LID HANDLE (W/SCREWS) B060757(1) B101969 (1) B101473 (1) RETRACTING RACK B100560 (1) BRACKET ATTACH ASSEMBLY GREASE CUP B073097 (1) SUPPORT BRACKET BACK... -
Page 8: Cart Hardware Pack - B102002
CART HARDWARE PACK - B102002 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 SS,1/4-20 X 1-1/4 SS, 10-24 X 1/2 B072217 B100113 R4056 KEPS NUT, KEPS NUT, WING NUT, SNAP BUSHING, SS,1/4-20 SS,10-24 1/4-20 1/2"... -
Page 9: Grill Head Hardware Pack - B102530
GRILL HEAD HARDWARE PACK - B102530 KEPS NUT, HEX NUT, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,10-24 SS,1/4-20 SS,1/4-20 X 1-1/2 SS,10-24 X 1 B073967 B076331 B101649 B073978 GROUND BATTERY, AA KNOB COTTER PIN WIRE B076529 B070084 B057805 B072684 FOAM GRIP GROUND LUG... -
Page 10: Shelf Hardware Pack - B101658
SHELF HARDWARE PACK - B101658 PHILLIPS PAN HEAD SCREW, SELF-DRILLING PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SCREW, 10-16 X 3/4 SS,10-16 X 1/2 SS,1/4-3/4 B100563 R4059 B072217 FLAT WASHER, LOCK WASHER, FLAT WASHER, SS,1/4 ID X 1 1/4 ID X 1/2 OD 1/4 ID X 5/8 OD B076333 B076332... -
Page 11: Unpack And Remove Lid
UNPACK AND REMOVE LID REMOVING LID To ease assembly, remove Grill Lid and Warming Rack. Remove Warming Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins, Lid and Warming Rack have been removed, remove the contents from inside the Grill. -
Page 12: Cart Base Assembly
CART BASE ASSEMBLY Install the two Casters with Brakes in the front of the Base. BRAKE Page 12 B102526-0-0219... -
Page 13: Cart Walls Assembly
CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6) KEPS NUT, SS, 10-24 B073967(6) 3/8” Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. B102526-0-0219 Page 13... -
Page 14: Attach Walls To Base
ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) Install all four Screws before tightening. Page 14 B102526-0-0219... -
Page 15: Install Rear Brace
INSTALL REAR BRACE 7/16” PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure the Rear Brace goes in the cutout of the Support Bracket. Make sure the Rear Brace goes in the cutout of the Support Bracket. -
Page 16: Install Rubber Guard And Bushing
INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING, 1/2” R896(1) RUBBER GUARD, B101635(1) RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right. Install Rubber Guard over Cart cut out. Page 16 B102526-0-0219... -
Page 17: Insert Burner Hold-Down Bolt
INSERT BURNER HOLD-DOWN BOLT PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1) HEX NUT, SS, 1/4-20 B076331(1) 7/16” B102526-0-0219 Page 17... -
Page 18: Attach Bottom Casting To Cart
ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS, 1/4-20 X 3/4 B063096 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” Page 18 B102526-0-0219... -
Page 19: Attach Side Shelf
ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW, SS, 1/4-20 X 3/4 B072217 (2) FLAT WASHER, 1/4 ID X 5/8 OD 7/16” B076332 (2) FLAT WASHER, SS, 1/4 ID X 1 OD LARGE B101640 (2) WASHER ON INSIDE LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) HEX NUT, SS, 1/4-20... - Page 20 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) Page 20 B102526-0-0219...
- Page 21 ATTACH SIDE SHELF SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Leave Screws loose until next step. B102526-0-0219 Page 21...
- Page 22 ATTACH SIDE SHELF Hang the side Brackets on the lower Pins of the Bracket attach assembly. Tighten the two 10-16 x 1/2 Phillips screws from previous step. Page 22 B102526-0-0219...
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Page 23: Wind Deflector Placement
WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart. B102526-0-0219 Page 23... -
Page 24: Insert Collector Box
INSERT COLLECTOR BOX 9/16” Install collector box with this edge facing up and parallel to bottom surface of grill. Note: If a side shelf accessory is to be used, install it at this time. Refer to side shelf installation instructions for more information. -
Page 25: Attach Ignitor Wire, Insert Control Panel
ATTACH IGNITOR WIRE, INSERT CONTROL PANEL KEPS NUT, SS, 10-24 B073967(2) 3/8” Attach the ground wire to the ground lug. Slide both the ground wire and electrode wire through the hole in the center of the Control Panel Shield. Ease the Control Panel Shield over the studs on the Control Panel. -
Page 26: Install Burner Assembly
INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi onto the Valve Assembly to the left as shown. Insert the Burner Assembly into the Grill bottom with the Venturi Raise the end of the Burner Bracket Tubes facing the front of the Grill. and slip it over the Phillips Truss Head Screw. -
Page 27: Connect Ignitor Leads
CONNECT IGNITOR LEADS IGNITOR Route Leads from Collector Box and secure to Ignitor Terminals (polarity is not important). If Side Shelf Accessory was purchased The Ignitor terminals do install at this time. Follow Side Shelf not have a polarity. B102526-0-0219 Page 27... -
Page 28: Knob And Battery Placement
KNOB AND BATTERY PLACEMENT Unscrew the Ignitor Knob from the Control Panel, and insert AA Battery, positive side up, and replace Ignitor Button. AFTER Page 28 B102526-0-0219... -
Page 29: Heat Shield Placement
HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts. B102526-0-0219 Page 29... -
Page 30: Tank Retainer And Grease Cup Installation
TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS,1/4-20 X 1-1/4 B100113 (1) WING NUT, 1/4-20 R1123 (1) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (1) Slide Grease Cup into the cutout in the Heat Shield. Page 30 B102526-0-0219... -
Page 31: Handle Installation
HANDLE INSTALLATION Handle is shipped with screws installed. Remove the screws, align handle with top casting, and re-install screws. Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle. -
Page 32: Reinstall Lid
REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (2) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (2) Page 32 B102526-0-0219... -
Page 33: Install Racks
INSTALL RACKS B102526-0-0219 Page 33... -
Page 34: Install Warming Rack
INSTALL WARMING RACK Page 34 B102526-0-0219... -
Page 35: Propane Gas Grills
PROPANE GAS GRILLS 3/4” For Natural Gas Grills please proceed to page 40. Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel. Tighten this connection with a wrench. LP GAS REGULATOR AND HOSE B102526-0-0219 Page 35... - Page 36 PROPANE GAS GRILLS Grill Location Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This grill is designed for outdoor use only. injury. Never operate your grill in any building, garage, or other Use extreme caution when handling propane gas cylinders.
- Page 37 PROPANE GAS GRILLS Propane Cylinder Requirements WARNING Your Broilmaster Premium Gas Grill requires a standard 20-lb propane gas cylinder, which is available from your grill dealer, se Propane gas cylinders equipped with an Overfill your LP supplier, and at most hardware and home stores. Protection Device (OPD).
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Page 38: Connecting Propane Gas Grill
CONNECTING PROPANE GAS GRILL Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. WARNING perating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury. - Page 39 CONNECTING PROPANE GAS GRILL Make sure the grill’s burner controls are off. Open the valve on the top of the LP cylinder, while listening for leaks. If you hear a leak or smell gas, turn off the valve and retighten the connection.
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Page 40: Connecting Natural Gas Grill
CONNECTING NATURAL GAS GRILL 3/4” Attach the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel. Snug this connection with a wrench. 12 FT QUICK DISCONNECT HOSE Not Supplied (Purchased Accessory, NG12) Page 40 B102526-0-0219... -
Page 41: Natural Gas Grills
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.) enclosed area. -
Page 42: Completed Assembly
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! Page 42 B102526-0-0219... -
Page 43: Owner's Manual For H(3,4)Pk1 Grills
OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Lighting with the Electric Ignitor propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. - Page 44 OPERATION - PROPANE AND NATURAL GAS GRILLS Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) used must be electrically Before cooking on a grill for the first time, burn off any oil residue grounded in accordance with local codes or, in the absence of from the manufacturing process.
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Page 45: Maintenance
MAINTENANCE Cleaning the Grill To reduce risk, inspect and clean the venturi tubes at least twice per year and more often if spiders are active. If the grill has been unused for an extended period of time inspect the tubes before CAUTION using the grill. -
Page 46: Troubleshooting
TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. -
Page 47: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas to ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more often if spiders are active. - Page 48 IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface.
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Page 49: Cooking Tips
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked. -
Page 50: Warranty Terms
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified tech- nician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. -
Page 51: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. -
Page 52: Grill Maintenance History
GRILL MAINTENANCE HISTORY Date Maintenance Performed PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. Belleville, Illinois .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.