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Parts may have sharp edges. Wear leather work gloves and handle parts carefully dur- ing the unpacking, assembly and installation. WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill ® Protection Device (OPD). Use only a reputable propane dealer when exchanging or fill- ing cylinders.
At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill of the future. Whether you are at the lake or in the privacy of your own backyard, the...
TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ® Master Parts Distributor List ......................5 How To Order Repair Parts ......................5 P3 Series Parts Diagram ........................
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
P3 SERIES PARTS LIST Part Number Index Part Description P3SX P3SXN P3XN P3XF P3XFN Grill Body Top (with heat indicator, hinge, B100453 B100453 B100453 B100453 B100453 B100453 Grill Body Top (casting only) B100456 B100456 B100456 B100456 B100456 B100456 Heat Indicator (stainless) B101406 B101406 B101406 B101406 B101406...
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
P4 SERIES PARTS LIST Part Number Index Part Description P4XN P4XF P4XFN Grill Body Top (with heat indicator, hinge, B073286 B073286 B073286 B073286 Grill Body Top (casting only) B076621 B076621 B076621 B076621 Heat Indicator (stainless) B101406 B101406 B101406 B101406 Lid Handle (stainless) B070486 B070486 B070486...
R3 SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit www.Broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
R3 SERIES PARTS LIST Part Number Index Description R3BN Grill Body Top - Black B100456 B100456 B100456 B100456 Heat Indicator (Stainless) B101118 B101118 B101118 B101118 Lid Handle (Stainless) B070486 B070486 B070486 B070486 Foam Grip B073097 B073097 B073097 B073097 Stainless Steel Retract-A-Rack B072695 B072695 B072695...
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
H3 SERIES PARTS LIST Part Number Index No. Part Description H3XN Grill Body Top (with heat indicator, hinge, B100453 B100453 Grill Body Top (casting only) B100456 B100456 Heat Indicator (stainless) B101406 B101406 Lid Handle (stainless) B070486 B070486 Foam Grip B073097 B073097 Warming Rack (Chrome) B100594...
WHAT IS COVERED AND FOR HOW LONG • From the date this Broilmaster Premium Grill is first purchased, we will make available at our factory a free replacement for any defective parts covered by this warranty on the following basis. Proof of purchase required.
These items are recommended for the assembly of your Follow all instructions unless noted to apply only to other grill: specific models. Do NOT use power tools. If you purchased an accessory with your Broilmaster, follow • Phillips screwdriver the instructions provided with the accessory for assembly •...
PROPANE GAS GRILLS Grill Location Cylinder Requirements When choosing the ideal location for your Broilmaster Pre- ® mium Gas Grill, remember this grill is designed for outdoor use ONLY. Your Broilmaster Premium Gas Grill requires a standard ® twenty (20) pound propane gas cylinder.
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Never attempt to use or repair a cyl- inder with a faulty or damaged valve outlet. A cylinder that Warning: Broilmaster Premium Gas Grills require ® has been dropped, dented, or otherwise damaged must be Liquid Propane (LP) cylinders equipped with an Overfill replaced.
The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster replacement parts unless otherwise speci- ®...
Grill Location Broilmaster grills are not equipped with pressure regulators. When choosing the ideal location for your Broilmaster Pre- Your gas grill operates at a manifold pressure of seven (7") mium Gas Grill, remember this grill is designed for outdoor inches water column.
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GRILL ASSEMBLY Installing Radiation Shield Installing the Hose and Regula- Attach shield by inserting the shield over the studs. See Figures 5a, 5b, and 5c. Attach the hose and regulator supplied with the unit as shown in Figure 4. P3X or H3X Models Figure 5a R3 Models Figure 5b...
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GRILL ASSEMBLY Installing Control Panel Installing the Ignitor Attach radiation shield control panel assembly to grill bottom Caution: Do not cut or damage ignitor wire. with two (2) 10-24 keps nuts. See Figure 6. Carefully thread the end of the ignitor wire through the center hole in the grill bottom.
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GRILL ASSEMBLY Radiation Shield Installing the Burner Place the radiation shield in the grill bottom. Insert the burner assembly into the grill bottom with the venturi See Figure 9. tubes facing the front of the grill. See Figure 11. Slide the venturi on top of the valve assembly. Attach burner bracket to venturi and secure it with #8-32 x 1/2”...
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GRILL ASSEMBLY Handle Lid Stop For your added comfort a foam grip has been provided. See Attach the lid stop assembly to the grill bottom as shown. Figure 14. See Figure 15. Tip: For ease of installation, slightly lubricate the front handle Note: H3 Series grills do not come with a Lid Stop Kit.
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GRILL ASSEMBLY Installing Flare Busters Place the briquet rack in the grill. Position the flare busters as shown in Figures 16a and 16b. Figure 16a Figure 16b B101525-4-0411 Page 25...
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GRILL ASSEMBLY Installing Racks Place the briquet rack or on the burner assembly. Position the flare busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping. See Figures 16a and 16b. For Smoker Shutter installation see DPA100 manual included with your P3SX grill.
OPERATION - PROPANE & NATURAL GAS GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster ® Using the Ignitor propane gas grill to a Propane gas cylinder, when a con- Caution: If a burner fails to light after 5 seconds, turn...
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OPERATION Electrical Accessories Before Cooking If an electrical accessory (e.g. rotisserie) is used on your grill, Before cooking on a grill for the first time, it should be the accessory must be electrically grounded in accordance broken in to burn off any oil residue from the manufacturing with local codes or, in the absence of local codes, with the process.
MAINTENANCE Venturi Tubes Cleaning the Grill Caution: To prevent injury, use care when cleaning a The venturi tubes allow air and gas to mix prior to burning, thus hot grill. ensuring an efficient flame. Spiders or other small insects may build webs or nests inside the tubes obstructing air flow. Fire, or flashback, can occur, in and/or around obstructed Note: Do not use a commercial cleaner on the cooking grid.
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TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi Realign/engage gas injector with tube.
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For proper lighting and performance of the burners keep the When properly cared for your Broilmaster Infrared Grill will ports clean. The burners will only operate in one position give safe, reliable service for many years. However, ex- and must be mounted correctly for safe operation.
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GRILL ASSEMBLY 1. Mount grill onto cart, post or base per the mount- 4. R3B model only: Insert collector box assembly into ing instructions. hole adjacent to burner. The opening of the collec- 2. Place radiation shield (flange side up) onto four tor box should be facing the burner.
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GRILL ASSEMBLY 5. Place blue flame burner on the left and infrared on the right into grill and insert burner tubes over orifice fittings on valve. Secure each burner and burner shield with one (1) 1/4-20 x 3/4 phillips screw and nut. See Figures 23, 24, and 25. R3 model only: Use lugs to attach ground wire before screwing the two infrared burners on.
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GRILL ASSEMBLY 6. Remove ignitor from the control panel by unscrew- ing the ignitor button and nut. Attach ignitor wires to terminals on the ignitor. See Figure 26. Figure 26 7. Re-attach the ignitor to the control panel, then tighten nut and insert AA battery, positive side down, and replace ignitor button.
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GRILL ASSEMBLY Lid Stop 9. Fasten the lid handle to the grill body top with two #10-24 x 1" screws. See Figure 29. Attach the lid stop assembly to the grill bottom as shown in Figure 31. Figure 29 Lid stop assembly hardware 10.
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GAS CONVERSION TO NATURAL GAS 1. R3B Grills: Remove cooking grids, briquets and 3. Remove LP burner orifices marked 1.25 mm for briquet rack from grill. R3B. Remove LP burner orifice marked 1.3 mm for R3. See Figure 33. 2. Blue Flame Burner: Remove blue flame burner shield and blue flame burner from grill (one (1) 1/4- 20 x 3/4 phillips screw for burner).
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GAS CONVERSION TO NATURAL GAS 12. The natural gas inlet pressure at the grill is to be set at 7.0" of inlet pressure. 13. Ignite burner on grill and observe flame pattern. If flame is yellow in color or flame is lifting off burner, the air shutter on blue flame burners only will re- quire adjustment.
INFRARED COOKING General Overview Helpful Hints Broilmaster Infrared gas grills make it possible for you to 1. Use the proper tools. Long handled tongs, spatula, enjoy cooking outdoors quickly and effortlessly. In minutes, knife, and mitts or a hot pad for handling hot items.
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS FOOD "DONENESS" APPROXIMATE FOOD COOKING TIME COOKING GRID COOKING GRID COOKING GRID WITH INFRARED POSITION 1 POSITION 2 POSITION 3 4 Minutes, 2 minutes Medium Rare Medium/Medium Rare Rare per Side 6 Minutes, Turn Medium Medium Rare Medium Rare...
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS FOOD “DONENESS” APPROXIMATE FOOD COOKING TIME COOKING GRID COOKING GRID COOKING GRID WITH INFRARED POSITION 1 POSITION 2 POSITION 3 Not Recommended Not Recommended Not Recommended 14 Minutes, Turn over every 2 minutes Boneless Chicken Breast Not Recommended Done...
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Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Before each use, inspect all hoses. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be propane gas grill to a Propane gas cylinder, when a con- replaced prior to using your Broilmaster grill.
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OPERATION - PROPANE & NATURAL GAS GRILLS Before Cooking Before cooking on a grill for the first time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3.
BLUE FLAME BURNER MAINTENANCE Cleaning the Grill Grease Tray Caution: To prevent injury, do not clean a hot grill. Empty periodically. Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking Note: Do not use a commercial cleaner on the cooking pans are displayed.
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INFRARED BURNER MAINTENANCE WATER AND OTHER LIQUIDS - When the burners are in eral Overview operation, their intense heat is normally sufficient to vaporize Proper care, maintenance and cleaning will help ensure a any drippings, marinates or sauces that contact the surface long life for your grill.
Standard oven cleaners may be used for further cleaning. Rinse the cooking grids thoroughly with clean water before using. Maintenance The Broilmaster requires very little maintenance. However, a periodic inspection of orifice openings and venturi inlets to clear obstructions to gas flow is recommended. Burner Head...
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TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, some- times problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi tube.
Mportant nforMation Thank you for choosing a Broilmaster Premium Gas Grill. This shelf kit has been designed to fit perfectly and function flawlessly – to provide years of service. Please read the entire manual and compare the parts list to the parts provided with this kit before you begin the installation.
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B100002 HARDWARE PACKAGE igure igure All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact ® Broilmaster Customer Service • .broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number of your grill, Part Name, Part Number, and Quantity of parts needed.
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helf nStallation Solid Surface Drop-Down Side Shelf 1. Remove the cooking grids, briquets and briquet rack from the grill. 2. Attach the Bracket Attach Assembly to the grill using the Truss Head Screws, Flat Washers, Lock Washers, and Nuts. See Figure 38. 3.
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com.