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IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.
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Congratulations! Welcome to the beauty, durability, and prestige of a Premium Gas Grill by Broilmaster . With award-winning excellence built into every feature and ® durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.
TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ® Hardware Package ............................5 Parts Diagram ..............................6 Parts List ..............................7 & 8 Grill Assembly ............................
PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, ® contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
PREMIUM "P" SERIES PARTS LIST Part Number Index Part Description P3BL & P3HG & P3GY & P3FBL & P3FGY & P3S & P3BLW & P3FBLW & P3BLN P3HGN P3GYN P3FBLN P3FGYN P3SN P3BLWN P3FBLWN Grill Body Top (with heat indicator, hinge, B100453 B100455 B100454...
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PREMIUM "P" SERIES PARTS LIST (cont.) Part Number Index Part Description P4BL P4HG P4GY P4FBL P4FGY P4BLW P4FBLW Number P4BLN P4HGN P4GYN P4FBLN P4FGYN P4BLWN P4FBLWN Grill Body Top (with heat indicator, hinge, and B073286 B076830 B073282 B073286 B073282 B073286 B073286 bridge pins) Grill Body Top (casting only)
GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and installation. These items are recommended for the assembly of your grill: Follow all instructions unless noted to apply only to other specific Do NOT use power tools. models.
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GRILL ASSEMBLY Ignitor Assembly Figure 1 Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. See Figure 1. Note: Peel protective film from control panel label before installing ignitor. Figure 2 Installing the Ignitor Caution: Do not cut or damage ignitor wire.
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GRILL ASSEMBLY Radiation Shield Figure 3 Place the radiation shield (10) in the grill bottom (22). See Figure 3. Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. See Figure 4. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed.
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GRILL ASSEMBLY Handle Figure 6 For your added comfort a foam grip (4) has been provided. See Figure 7. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws.
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GRILL ASSEMBLY Installing Racks Place the briquet rack (8) or flavor screen rack (28) on the burner assembly. Figure 9a Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette rack without overlap- ping.
PROPANE GAS GRILLS Grill Location Gas Type Never use Liquid Propane (LP) gas with a grill designed for Natural When choosing the ideal location for your Broilmaster Premium ® gas, or Natural gas with a grill designed for Liquid Propane gas. Gas Grill, remember this grill is designed for outdoor use ONLY.
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PROPANE GAS GRILLS Connection Requirements Propane Cylinder Safety Caution: Never use Liquid Propane (LP) gas in a grill designed Liquid Propane (LP) gas has a long history of safe use when the for Natural gas, or Natural gas in a grill designed for Liquid safety precautions provided in this manual are followed.
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PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury.
GAS CONvERSION Gas Conversion Remove the hose and regulator from the valve. Replace the components inside of your grill. Propane grills include a conversion kit for natural gas. If you have Remove the knobs from the valve assembly and locate the adjust- a natural grill and wish to convert it to propane you will need to ment screws on the inside of the valve stem.
NATURAL GAS GRILLS Grill Location Gas Type The type gas required for your grill can be determined from the When choosing the ideal location for your Broilmaster Premium ® product identification label located on the grill’s control panel. Gas Grill, remember this grill is designed for outdoor use ONLY. Questions regarding different types of gases should be directed to your local gas supplier.
OPERATION - PROPANE & NATURAL GAS GRILLS Operating Instructions Checking for Gas Leaks Using the Ignitor Check for gas leaks every time you connect your Broilmaster ® Caution: If a burner fails to light after 5 seconds, turn the propane gas grill to a Propane gas cylinder, when a connected burner OFF for 5 minutes, to allow the gas to clear, then try cylinder has not been used recently, or when either a natural or again.
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OPERATION Electrical Accessories Before Cooking Before cooking on a grill for the first time, it should be broken in If an electrical accessory (e.g. rotisserie) is used on your grill, the to burn off any oil residue from the manufacturing process. accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70.
MAINTENANCE venturi Tubes Cleaning the Grill Caution: To prevent injury, use care when cleaning a hot The venturi tubes allow air and gas to mix prior to burning, thus grill. ensuring an efficient flame. Spiders or other small insects may build webs or nests inside the tubes obstructing air flow.
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, some- times problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi Realign/engage gas injector with the tube.
WARRANTY TERMS The Most Durable Grill Known To Man Lifetime • Aluminum Grill Housing (except paint) • Cast Stainless Steel Cooking Grids • Porcelain-Coated Cast Iron Cooking Grids • Stainless Steel - Cart, Mounting, Bowtie Burner, T3 Burner • Side Burner (DPSBSS), Side Burner Housing, and Warming Rack •...
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urable rill nown BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www if you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Page 24 B101362-1-1208...
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