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P R E M I U M G R I LL S SERIES SERIES H3X(N)-4; H4X(N)-3 H3X AND H4X GRILL HEAD GAS-FIRED...
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IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
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Thank you for purchasing a Premium Gas Grill. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS ..................... 5 H3X SERIES PARTS DIAGRAM ....................6 H4X SERIES PARTS DIAGRAM ....................7 GRILL HEAD HARDWARE PACK - B102530 ................
ASSEMBLY INSTRUCTIONS BEFORE YOU BEGIN BEFORE YOU BEGIN BEFORE YOU BEGIN This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). See Mounting Instructions to assemble mounting before Assembling Grill Head.
H3X SERIES PARTS DIAGRAM DPP155 B100456 (1) GRILL BODY TOP B102166 (1) TOP WITH HEAT INDICATOR, HINGE B073097 (1) FOAM GRIP B102492 (1) LID HANDLE (W/SCREWS) B101420 (1,LP) OR B101421 (1,NAT) VALVE LPG OR NATURAL P182 (2, LP) P265 (2, NAT) B100594(1) ORIFICE LPG OR NATURAL RETRACTING RACK...
H4X SERIES PARTS DIAGRAM DPP155 B102043 (1) GRILL BODY TOP B076621 (1) TOP WITH HEAT INDICATOR, HINGE B073097 (1) FOAM GRIP B101420 (1,LP) OR B101421 (1,NAT) B102492(1) VALVE LPG OR NATURAL LID HANDLE (W/SCREWS) P312 (2, LP) P245 (2, NAT) ORIFICE LPG OR NATURAL B060757(1) RETRACTING RACK...
UNPACK AND REMOVE LID REMOVING LID REMOVING LID To ease assembly, remove Grill Lid To ease assembly, remove Grill Lid and Warming Rack. Remove Warming and Warming Rack. Remove Warming Rack and set aside. Remove the two Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Pins and Clips at the rear of the Grill Prior to assembling Grill Head...
WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart or Post. B102525-0-0219 Page 11...
INSERT COLLECTOR BOX 9/16" Install collector box with this edge facing up and parallel to bottom surface of grill. Note: If Side Shelf Ac purchased install at Follow Side Shelf in Note: If a side shelf accessory is to be used, install it at this time.
ATTACH IGNITOR WIRE, INSERT CONTROL PANEL Attach the ground wire to the ground lug. Slide both the ground wire and electrode wire through the hole in the center of the Control Panel Shield. Ease the Control Panel Shield over the studs on the Control Panel.
INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi onto the Valve Assembly as shown. Insert the Burner Assembly into the Grill bottom with the Venturi Raise the end of the Burner Bracket Tubes facing the front of the Grill. and slip it over the Phillips Truss Head Screw.
CONNECT IGNITOR LEADS IGNITOR Route Leads from Collector Box and secure to Ignitor Terminals (polarity is not important). If Side Shelf Accessory was purchased The Ignitor terminals do install at this time. Follow Side Shelf not have a polarity. B102525-0-0219 Page 15...
INSTALL HANDLE Handle is shipped with screws installed. Remove the screws, align handle with top casting, and re-install screws. Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle.
PROPANE GAS GRILLS 3/4” For Natural Gas Grills please proceed to page 25. Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel. Tighten this connection with a wrench. LP GAS REGULATOR AND HOSE B102525-0-0219 Page 21...
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PROPANE GAS GRILLS Grill Location Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This grill is designed for outdoor use only. injury. Never operate your grill in any building, garage, or other Use extreme caution when handling propane gas cylinders.
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PROPANE GAS GRILLS Propane Cylinder Requirements ATTENTION: Propane gas cylinders must comply with Cylinder Requirements and Connection Requirements above. Your Broilmaster Premium Gas Grill requires a standard 20-lb propane gas cylinder, which is available from your grill dealer, Note: Not all valve and cylinder combinations are compatible. your LP supplier, and at most hardware and home stores.
CONNECTING PROPANE GAS GRILL Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. Make sure the grill’s burner controls are off.
CONNECTING NATURAL GAS GRILL 3/4” Attach the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel. Snug this connection with a wrench. 12 FT QUICK DISCONNECT HOSE Not Supplied (Purchased Accessory, NG12) B102525-0-0219 Page 25...
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.) enclosed area.
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! B102525-0-0219 Page 27...
OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Lighting with the Electric Ignitor propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time.
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OPERATION - PROPANE AND NATURAL GAS GRILLS Before Cooking Electrical Accessories Before cooking on a grill for the first time, it should be broken Any electrical accessory (e.g. rotisserie) used must be electrically in to burn off any oil residue from the manufacturing process. grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70.
MAINTENANCE Cleaning the Grill unsafe condition. To reduce risk, inspect and clean the venturi tubes at least twice monthly when spiders are active. If the grill has been unused for an extended period of time inspect the CAUTION tubes before using the grill. o prevent injury, use care when cleaning a hot grill.
TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more often when spiders are active. Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill.
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IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface.
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked.
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified tech- nician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable.
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem.
GRILL MAINTENANCE HISTORY Date Maintenance Performed B102525-0-0219 Page 37...
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GRILL MAINTENANCE HISTORY Date Maintenance Performed Page 38 B102525-0-0219...
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GRILL MAINTENANCE HISTORY Date Maintenance Performed B102525-0-0219 Page 39...
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PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. Belleville, Illinois .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.