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Parts may have sharp edges. Wear leather work gloves and handle parts carefully dur- ing the unpacking, assembly and installation. WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill ® Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders.
At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill of the future. Whether you are at the lake or in the privacy of your own backyard, the...
TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ® Master Parts Distributor List ......................5 How To Order Repair Parts ......................5 P3X Series Parts Diagram......................
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide war- ranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
P3X SERIES PARTS LIST Part Number Index Part Description P3SX P3SXN P3XN P3XF P3XFN Grill Body Top (with heat indicator, hinge, B100453 B100453 B100453 B100453 B100453 B100453 Grill Body Top (casting only) B100456 B100456 B100456 B100456 B100456 B100456 Heat Indicator (stainless) B101406 B101406 B101406...
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
P4X SERIES PARTS LIST Part Number Index Part Description P4XN P4XF P4XFN Grill Body Top (with heat indicator, hinge, B073286 B073286 B073286 B073286 Grill Body Top (casting only) B076621 B076621 B076621 B076621 Heat Indicator (stainless) B101406 B101406 B101406 B101406 Lid Handle (stainless) B070486 B070486 B070486...
To locate a dealer in your ® area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
H3X SERIES PARTS LIST Part Number Index No. Part Description H3XN Grill Body Top (with heat indicator, hinge, B100453 B100453 Grill Body Top (casting only) B100456 B100456 Heat Indicator (stainless) B101406 B101406 Lid Handle (stainless) B070486 B070486 Foam Grip B073097 B073097 Warming Rack (Chrome) B100594...
H4X SERIES PARTS LIST Part Number Index Part Description H4XN Grill Body Top (with heat indicator, hinge, B073286 B073286 Grill Body Top (casting only) B076621 B076621 Heat Indicator (stainless) B101406 B101406 Lid Handle (stainless) B070486 B070486 Foam Grip B073097 B073097 Warming Rack (stainless) B072696 B072696...
R3 SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit www.Broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
R3 SERIES PARTS LIST Part Number Index Description R3BN Grill Body Top - Black B100456 B100456 B100456 B100456 Heat Indicator (Stainless) B101118 B101118 B101118 B101118 Lid Handle (Stainless) B070486 B070486 B070486 B070486 Foam Grip B073097 B073097 B073097 B073097 Stainless Steel Retract-A-Rack B072695 B072695 B072695...
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified technician and must be maintained and oper- ated safely, in accordance with the instructions in the owner’s manual.
Relations” in the subject line. Your Rights Under State Law This warranty gives your specific legal rights, and you may also have other rights, which vary from state to state. Broilmaster is a Division of Empire Comfort Systems, Inc. B101623-2-0112 Page 17...
PROPANE GAS GRILLS Grill Location The maximum height allowable for a replacement cylinder is ap- proximately twelve (12") inches (30.5 centimeters) When choosing the ideal location for your Broilmaster Premium ® Gas Grill, remember this grill is designed for outdoor use ONLY.
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Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal injury. Warning: Broilmaster Premium Gas Grills require Liquid ® Propane (LP) cylinders equipped with an Overfill Protection Propane gas cylinders should always be handled, stored, and Device (OPD).
The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer.
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster grills are not equipped with pressure regulators. Your When choosing the ideal location for your Broilmaster Premium gas grill operates at a manifold pressure of seven (7") inches water Gas Grill, remember this grill is designed for outdoor use ONLY.
GRILL ASSEMBLY Installing the Hose and Regula- Installing Radiation Shield Attach shield by inserting the shield over the studs. See Figure 6. To ease assembly, remove grill top before assembling. Remove the 2 pins and clips at the rear of the grill top and set aside. Figure 6 Figure 4 Attach the hose and regulator supplied with the unit as shown in...
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GRILL ASSEMBLY Ignitor Assembly Installing the Ignitor Slide the collector box spacer and nut (provided on assembly) onto Caution: Do not cut or damage ignitor wire. the collector box shaft and tighten. See Figure 8. Carefully thread the end of the ignitor wire through the center hole Note: Peel protective film from control panel label before in the grill bottom.
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GRILL ASSEMBLY Radiation/Wind Shield Burner Assembly Place the radiation/wind shield in the grill bottom. Place the Burner Body, with the ports facing up, on a flat surface. See Figure 10. Place the Gasket on the Burner Body, aligning the holes. Set the Venturi Assembly on the Gasket again aligning the holes.
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Installing the Burner The burner bracket should be at a slight angle as shown in Figure 12. Once the proper angle is achieved, tighten the screw Insert the burner assembly into the grill bottom with the venturi securing the burner bracket to the venturi assembly and burner tubes facing the front of the grill.
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Handle Slide the bridge pin through the hole in the 1/4-20 x 1 1/2 Phil- lips Truss Head Screw as shown in Figure 16. For your added comfort a foam grip has been provided. See Figure 17. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place.
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GRILL ASSEMBLY Lid Stop Installing Flare Busters Attach the lid stop assembly to the grill bottom as shown. Place the briquet rack in the grill. See Figure 19. Position the flare busters as shown in Figures 20a and 20b. Note: H3X/H4X Series grills do not come with a Lid Stop Kit. The Lid Stop Kit is available as an accessory.
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GRILL ASSEMBLY Installing Racks Place the briquet rack or on the burner assembly. Position the flare busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping. See Figures 20a and 20b. For Smoker Shutter installation see DPA100 manual included with your P3SX grill.
OPERATION - PROPANE & NATURAL GAS GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster pro- ® Using the Ignitor pane gas grill to a Propane gas cylinder, when a connected cylinder...
OPERATION Electrical Accessories Before Cooking If an electrical accessory (e.g. rotisserie) is used on your grill, the Before cooking on a grill for the first time, it should be broken in to accessory must be electrically grounded in accordance with local burn off any oil residue from the manufacturing process.
Note: Bowtie burner is shown. Follow the same steps for the H burner assembly. Exterior Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster protec- ® tive covers are recommended. Stainless steel components can be easily cleaned with a spray-on stainless steel cleaner found in most hardware stores.
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi Realign/engage gas injector with tube.
HARDWARE PACK SCREW 1/4-20 X 3/4 PH TRUSS HEAD SS FOAM GRIP SPACER, IGNITOR R3B ONLY SCREW #10-24 X 1 PHILLIPS TRUSS STAINLESS GROUND WIRE R3 ONLY KNOB COLLECTOR BOX ASSEMBLY BATTERY, AA R3B ONLY DESCRIPTION QTY SUPPLIED Screw 1/4-20 x 3/4 PH Truss Head SS Spacer, Ignitor (R3B Only) Screw #10-24 x 1 Phillips Truss Stainless Knob...
Insect Warning - Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow from the front When properly cared for your Broilmaster Infrared Grill will give of the burner. This is a very dangerous condition, which can cause safe, reliable service for many years.
GRILL ASSEMBLY Mount grill onto cart, post or base per the mounting instruc- R3B model only: Insert collector box assembly into hole ad- tions. jacent to burner. The opening of the collector box should be Place radiation shield (flange side up) onto four raised bosses facing the burner.
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GRILL ASSEMBLY Place blue flame burner on the left and infrared on the right into grill and insert burner tubes over orifice fittings on valve. Secure each burner and burner shield with one (1) 1/4-20 x 3/4 phillips screw and nut. See Figures 27, 28, and 29. R3 model only: Use lugs to attach ground wire before screwing the two infrared burners on.
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GRILL ASSEMBLY Remove ignitor from the control panel by unscrewing the ig- nitor button and nut. Attach ignitor wires to terminals on the ignitor. See Figure 30. Figure 30 Re-attach the ignitor to the control panel, then tighten nut and insert AA battery, positive side down, and replace ignitor but- ton.
GRILL ASSEMBLY Lid Stop Fasten the lid handle to the grill body top with two #10-24 x 1" screws. See Figure 33. Attach the lid stop assembly to the grill bottom as shown in Figure 32. Figure 33 Lid stop assembly hardware 10.
GAS CONVERSION TO NATURAL GAS R3B Grills: Remove cooking grids, briquets and briquet rack Remove LP burner orifices marked 1.25 mm for R3B. Re- from grill. move LP burner orifice marked 1.3 mm for R3. See Figure Blue Flame Burner: Remove blue flame burner shield and blue flame burner from grill (one (1) 1/4-20 x 3/4 phillips screw for burner).
GAS CONVERSION TO NATURAL GAS 12. The natural gas inlet pressure at the grill is to be set at 7.0" of inlet pressure. 13. Ignite burner on grill and observe flame pattern. If flame is yel- low in color or flame is lifting off burner, the air shutter on blue flame burners only will require adjustment.
Start slowly. Infrared grilling is unlike other outdoor cooking Broilmaster Infrared gas grills make it possible for you to enjoy methods. It may take time to get used to the fast cooking pro- cooking outdoors quickly and effortlessly.
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS FOOD "DONENESS" APPROXIMATE FOOD COOKING TIME COOKING GRID COOKING GRID COOKING GRID WITH INFRARED POSITION 1 POSITION 2 POSITION 3 4 Minutes, 2 minutes Medium Rare Medium/Medium Rare Rare per Side 6 Minutes, Turn Medium Medium Rare Medium Rare...
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS FOOD “DONENESS” APPROXIMATE FOOD COOKING TIME COOKING GRID COOKING GRID COOKING GRID WITH INFRARED POSITION 1 POSITION 2 POSITION 3 Not Recommended Not Recommended Not Recommended 14 Minutes, Turn over every 2 minutes Boneless Chicken Breast Not Recommended Done...
Operating Instructions Before each use, inspect all hoses. If it is evident there is Check for gas leaks every time you connect your Broilmaster pro- pane gas grill to a Propane gas cylinder, when a connected cylinder excessive abrasion or wear, or the hose is cut, it must be has not been used recently, or when either a natural or propane grill replaced prior to using your Broilmaster grill.
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OPERATION - PROPANE & NATURAL GAS GRILLS Before Cooking Before cooking on a grill for the first time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3.
Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster protec- Blue Flame Burner Maintenance tive covers are recommended. Stainless steel components can Visually inspect the burner flames with each use.
Clean regularly with a solution of mild detergent and hot water. sprinklers or otherwise. We recommend that the grill be cov- Touch-up paint is available from your dealer. Broilmaster protec- ered with a heavy duty vinyl cover at all times when it is not in tive covers are recommended.
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Rinse the cooking grids thoroughly with clean water before using. Maintenance The Broilmaster requires very little maintenance. However, a periodic inspection of orifice openings and venturi inlets to clear obstructions to gas flow is recommended.
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi tube.
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes B101623-2-0112 Page 53...
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APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 54 B101623-2-0112...
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APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes B101623-2-0112 Page 55...
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Your Broilmaster Premium Gas Grill is identified by model number, serial number, and ® gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.