12.11 Hydraulic And Air Kit ................67 12.12 Parts List – Hydraulic And Air Kit ............68 12.13 Filter / Regulator / Lubricator Assembly ..........69 12.14 Cable Routing ..................70 12.15 Parts List –...
6. The Owner/Operator shall provide necessary lockout/tagout means for energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy Sources, before beginning any lift repairs and maintenance. 7. The Owner/Employer shall not modify the lift in any manner without the prior written consent of the manufacturer.
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11. Keep hair, loose clothing, fingers, and all parts of body away from moving parts. 12. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain. 13. Use only as described in this manual. Use only manufacturer’s recommended attachments.
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28. Do not remove hydraulic fittings while under pressure. For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training and owner/employer responsibilities, please refer to “Lifting It Right”...
GENERAL SPECIFICATION Maximum Capacity 18,000 lb 8165 kg Maximum Wheelbase – General Service 220” 5588 mm Maximum Wheelbase – 2-Wheel 203” 5156 mm Alignment Maximum Wheelbase – 4-Wheel 144” 3658 mm Alignment Minimum Wheelbase – 4-Wheel Alignment 86” 2184 mm Overall Length 303-3/8”...
3.1 SERVICE & ALIGNMENT WHEELBASE SPECIFICATION INSTALLATION REQUIREMENTS & TOOLS AFETY EQUIREMENTS FOR NSTALLATION AND ERVICE Refer to ANSI/ALI ALIS (current edition) MPORTANT Always wear safety glasses while installing lift. 4.1 FOUNDATION It is the user’s responsibility to provide a satisfactory installation area for the lift. Lifts should only be installed on level concrete floors with a minimum thickness of six inches (6") or 152 mm.
Lift it Right Manual “ALI” Lift it Right Safety Tips “ALI” Standards “ALI” Quick Reference Guide Glide Bearing Lifting cables BAY LAYOUT PLEASE TAKE THE TIME TO READ THESE INSTRUCTIONS COMPLETELY. A QUICK CHECK OF THE CONTENTS OF THE ACCESSORY BOX WOULD ALSO DECREASE THE INSTALLATION TIME.
Figure 2 - Typical Bay Layout 6.2 CHALK LINE LAYOUT None of the anchors shall be closer than 4-3/4" to any edge of a concrete slab, expansion joint or crack in the garage floor. Review position of front towers, base plates and anchors, and relocate lines "1", "A", "D" if needed.
6.3 IDENTIFICATION OF COMPONENTS 1. Identify and unpack major lift components (Towers, Crossmembers & Runways) and place them where they belong according Figure 1. Figure 4. Component Identification 16 of 76...
2. Locate and identify the coiled cables as follows, place close to the rear of the left side of the chalk outlines. (Table 2): Cable P/N Location Length 2-1360 Front Left 407.5" Table 2: Cable 2-1361 Front Right 473.5" Identification 2-1362 Rear Left 162"...
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NOTE: THE CYLINDER ROD MUST BE FULLY EXTENDED IN ORDER TO ATTACH THE NON-THREADED ENDS (SLEEVES) OF THE CABLES TO THE CABLE FLANGE ON CYLINDER ROD. USE COMPRESSED AIR IN THE SHOP AND AN AIR NOZZLE AT THE BREATHER END TO EXTEND THE CYLINDER ROD. USE CAUTION AND PROTECTIVE EQUIPMENT WHEN WORKING WITH COMPRESSED AIR.
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Assemble lower thrust washer and pulley and reinstall the pulley pin to hold these in place. Assemble four more thrust washers (as shown) and the top pulley with front left cable 2-1360 wrapped around the pulley. Push pulley pin further up to hold these in place.
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10. Referring to Figure 7 and Figure 9, assemble the right side of the pulley stack, as shown, with cables 2-1362 & 2-1361. Pass the rear left cable 2-1362 between the two pulleys on the left side (shown above). ...
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Figure 10. Front Pulley Stack Assembly 12. Remove the pulley pin and hardware from front of runway. 13. Referring to Figure 10 and Figure 11, assemble the pulley stack with cables as shown. Assemble lower thrust washer and spacer. Insert pulley pin to hold these in place.
7.2 ASSEMBLY OF FRONT & REAR CROSSMEMBER 1. Move the front crossmember and rear crossmembers into position. Do not assemble yet. Refer to Figure 4 to identify the front and rear crossmembers. 2. Starting at the front pulley stack assembly, route the front cables thru the window in the front crossmember and out past the safety locks on each side of the crossmember.
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5. Using a floor jack or engine hoist, raise the front crossmember up to the level of the decks and attach it using the ½”DIA x 4½”LG hex bolts, ½” flat washers, ½” lock washers and ½” hex nuts found in the polybag labeled “E” (Decks). The cables running inside the crossmember must pass between the 1/2"x4-1/2"...
Figure 15. Jack Stand setup on Crossmembers 8. Assemble right side deck assembly to front and rear crossmembers. 9. At this point the decks should be completely fastened to the crossmembers and the threaded portion of each cable should be routed through the crossmembers, past the lock safety.
7.4 INSTALLATION OF TOWERS 1. Remove the slider block weldments from both crossmembers by removing the 3/8”-16UNC x 1”LG Hex HD Bolts and 3/8” lock washers attaching them to the crossmember. See Figure 16. 2. Determine which tower is the power post (see Figure 4) and position it in the front left corner.
7.5 CABLE TO TOWER INSTALLATION 1. Assemble each cable to the top plate of their respective towers. Secure in place with 7/8" washer and two 7/8" hex nuts. See Figure 17. Note: During leveling of the lift (see Section 6.11), optional 1" and 2" spacers have been included to allow for more adjustment.
7.6 POWER PACK INSTALLATION NOTE: When working with hydraulic lines and valves, it is important to keep all components clean and free of dirt. Figure 18. Powerpack Install 1. Locate Powerpack and Filter/Regulator/Lubricator (FRL) assembly inside the accessory box. Gather the 5/16" hardware located in "Polybag D"...
7.7 HYDRAULIC INSTALLATION 1. Locate the supply lines: 1/4" and 3/8" polytube (10ft.), 3/8" flexible hydraulic line (16ft.), and install the hose guard to cover all three lines. All four items are found in the accessory box TIP: Tape one end of the hydraulic hose to the two polytubes and feed them through the hose guard.
7.8 AIR INSTALLATIONS NOTE: When cutting polytube, be sure to cut the line at 90 degrees. Failure to do so may result in leaks in the air connections. 1. Locate the 1/4" polytube cross and tee fitting in polybag "C" in hardware kit. 2.
Figure 23. Air Connections NOTE: For those units equipped with jacking beams, this is the appropriate time to install them. Consult the jacking beam instruction manual found in each jacking beam box. 6. Hook up an air supply to the inlet of the FRL. (Note: customer to supply this fitting) 7.9 ELECTRICAL CONNECTIONS CAUTION: ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A...
7.10 FILTER/REGULATOR/LUBRICATOR COMMISIONNING PROCEDURE FOR PREPARING FRL FOR USE WITH LIFT 1. Disconnect shop air from FRL inlet. Adding Oil to the lubricator cannot take place under a pressurized condition. 2. Using a slotted screwdriver or an Allen key, remove the filler cap from the top of the FRL.
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5. With the output end of the FRL disconnected (remove the quick disconnect fitting), reconnect the air line to the FRL unit. Air will flow freely through the FRL. 6. Perform Drip Check / Adjustment: Drips to be set to 2-3 per minute. SMC Brand - DIAL VERSION Turn the dial on the top end of the oil reservoir to the 2 position.
7.11 DECK LEVELING PROCEDURE 7.11.1 Leveling Lift to Floor Note: Read the Operation Label on the powerpack for instructions. 1. Now that all the hydraulic and pneumatic connections are completed, push the up button on the powerpack to raise the lift off the jack stands. 2.
7.12 LEVELING ON SAFETY LADDERS 1. Repeat the preceding steps until the lift is completely level when supported by the cables. 2. Raise the lift so that the deck is supported by the cables and is not resting on the safety ladders.
7.13 ANCHOR INSTALLATION Check all layout dimensions in the General Specifications in Figure 2 before continuing with anchor installation. 1. Refer to Figure 28 while reading through these instructions. Figure 28. Anchor installation 2. Ensure that the lift is fully supported by the cables and is at a level just above ground.
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NOTE: If anchors do not tighten to required torque, OR project more that 2-1/4" above the concrete surface due to floor slope, contact a foundation engineer to determine the best course of action. Figure 29: Embedment Figure 30: Leveling NOTE: The 3/4” 5 ½” lg. wedge anchor bolts supplied must have a minimum embedment of 3¼”...
7.14 ACCESSORY INSTALLATION 1. Install the front wheel stops using the 1/2"-13 UNC × 1"LG hex bolts, 1/2" lock washers and flat washers found in polybag “F” (Wheelstops/Ramps). Figure 31: Front Wheelstops 2. Install the (4) sheave covers over the sheaves in the crossmember assembly. These are found in the accessory box.
6. Notice there are two Pinch Warning decals on the outside side of each runway, one towards the rear and one towards the front. Place the Large John Bean Decals 2 inches from the rear Pinch Warning Decal on each side of the runway being careful to center the decal vertically.
ANSI / ALI Safety Tip Card ANSI / ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts ANSI / ALI Quick Reference Guide Train end user on operation of the lift Check level of hydraulic oil when the lift is fully lowered ...
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Stop vehicle well before it contacts the front wheel stops. At all times, be sure the rear wheels are forward of the approach ramps/chocks and the approach ramps/chocks will clear the tires when the lift is raised. Driver must exit the vehicle before rising.
Do not operate lift with pulley covers removed from cross-member ends. Keep hands clear of the cross-member ends when lift is being raised or lowered. Do not raise or lower the lift while the jack beams are loaded. 8.1 OPERATION TEST WITH VEHICLE 1.
8. Always keep the lift area free from debris. Grease and oil spills should always be cleaned up immediately. Never leave any tools or parts laying on the decks. 9. Never operate lift with passengers in vehicle. 10. Always raise the lift off safety locks before lowering. NOTE: DO NOT ATTEMPT TO OPERATE THIS LIFT IF ANY PART IS NOT WORKING PROPERLY OR YOU HAVE NOT READ THE COMPLETE OPERATING INSTRUCTION MANUAL.
10.3 WIRE ROPES Wire ropes are critical to safe and reliable performance of your lift. Cables are expendable items and should be replaced as a set. 10.3.1 Wire Rope Conditions Guide Typical good cable Cable with necking Broken wires Excessive wear of wires Rust on sheave stack and Corrugated sheave...
10.3.2 Wire Rope Replacement Criteria If any cable is found to be in need of replacement, the entire cable set, pulleys and safety rollers must be replaced immediately. See 8.2.1, cable conditions guide. In the following table, "lay" means the distance measured along a line parallel to the axis of the rope in which the strand makes one complete turn about the axis of the rope, or the wires make a complete...
replaced. Do not add washers or other spacers to re-use previously used adjustment threads. Wire rope tension adjustment should be performed when installing the lift and every three months. 10.3.6 Inspect Cable Flange Make sure the edges of the counter-bores in the cable flange are not damaged or worn, indicating that cable sleeves may not be properly seated at all times.
Fully raise the lift, to inspect sheaves in runways. Hold lowering handle down to lower lift onto safety latches Pull on cables in runway to create slack in cables. Check all sheaves for excessive wobble, or movement. Grasp rim of sheave and attempt to wobble (tilt) side to side.
Drain water bowl on lift supplied water separator. Press valve at the bottom of the bowl to clear. Check operation of air release valve for air leaks. Check air cylinders for visible damage. Check air lines for leaks, wear or kinks. 10.8.2 Air Lubricator Oil Level NOTE: Failure to maintain oil level in lubricator will void warranty of all pneumatic...
10.11 RUNWAYS 10.11.1 Check Runways Check level of runways on the floor, on the locks and on the cables: Refer to Section 6.10. Adjust as required. Check runways for damage or abnormal deformation. If such conditions exist, contact Snap-on Equipment Technical Support. 10.11.2 Inspect Jackbeam Tracks ...
10.14 FRONT AND REAR TURN/SLIP PLATES 10.14.1 Visual Inspection Check front turn tables and rear slip plates for unusual deflection, damage, fluid spills. Clean or further inspect if needed. 10.14.2 Clean Rear Slip Plates and Front Turn Tables ...
10.15 ROLLING AIR JACKS Lubricate roller bearings and roller guide springs. Dismantle and clean lift arms. Clean and lubricate rollers/sliders and hinge points. Clean and lubricate safety mechanism. Change hydraulic oil every two years 10.16 ENTIRE LIFT ...
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or release of stored energy could occur and cause injury, as well as while working on or near exposed de-energized electrical conductors and parts of electrical equipment. Hazards being guard against include being caught in, being crushed by, being struck by, being thrown from, or contacting live electrical circuits/parts.
11.1 ISOLATION AND VERIFICATION PROCEDURE: Table 1: ISOLATION AND VERIFICATION PROCEDURES: LOCKOUT LOCATION ENERGY PROCEDURE FOR LOCING (TO BE TYPE AND OUT AND OR RELEASING VERIFY PROCEDURES COMPLETED SOURCE ENERGIES BY END USER) VERIFY THAT THE LIFT IS CONTACTING THE SUPPLEMENTARY JACK STANDS, THE BLOCKS ARE SECURLY PLACED AND THE...
VERIFY THE VALVE IS CLOSED AND LOCKOUT SLOWLY CLOSE LOCKOUT DEVICE IS PROPERLY VALVE TO RELEASE AIR ATTACHED. OPERATE THE PRESSURE GRADUALLY. PNEUMATIC SYSTEM TO ATTACH MULTIPLE LOCKOUT ENSURE THE SYSTEM IS DE- PNEUMATIC DEVICE, LOCK AND TAG. ENERGIZED. IT MAY BE UPTO 160PSI NECESSARY TO BLEED THE SYSTEM OF REMAINING...
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4) Use a second person standing at a safe distance away from the lift to keep watch on the area, lift, vehicle and other personnel throughout the process. This person should signal the person performing the procedure to stop if necessary. 5) Use a caution tape or similar to barrier the area around the lift to avoid personnel from accidently entering the area while this process is being performed.
12.2 PARTS LIST – LIFT ASSEMBLY REPLACE WORN, DAMAGED OR BROKEN PARTS WITH PARTS APPROVED BY THE ORIGINAL EQUIPMENT MANUFACTURER ONLY Item# Part # Description Qty. 4-1457 POWER TOWER (FL) ASSY 4-0657-3 FRONT CROSSMEMBER ASS'Y 4-0656-3 DECK ASSEMBLY, LS 4-0659-3 DECK ASSEMBLY, RS 4-0658-3 REAR CROSSMEMBER ASS'Y...
6-0047 HEX HD BOLT, 1/2-13 X 1-3/4 LG, GR.5, PL 6-4322 JOHN BEAN RUNWAY DECAL * NOTE: These part numbers are only applied to the front left (power) tower. **NOTE: Items 9-11 come as a set, part # 6-0988. 60 of 76...
12.10 PARTS LIST – CYLINDER ASSEMBLY ITEM QTY. DESCRIPTION PART # CYLINDER TUBE WELDMENT 4” BORE 2-1345 PISTON ROD - MACHINED 2-1340 ORING, 4”OD x 1/8”C/S 6-1633 BACKUP RING 6-1634 GLAND 3-0673 ROD SEAL, 1½”ID x 1 7/8”OD x 1/4” 6-1892 ROD WIPER, 1½”ID x 1 7/8”OD x 3/16”...
12.17 PARTS LIST – POWER PACK ITEM QTY. DESCRIPTION PART # MICROSWITCH AND WIRING ASSEMBLY, 1PH 6-0881 MICROSWITCH BOOT 6-1084 MOTOR, 230V AC, 1 PHASE, 60 HERTZ 3HP 6-1959 MOTOR ADAPTER KIT 0-0197 SOCKET HD.CAP SCW. 1/4"-20UNC X 1 5/8"LG. 6-1085 LOCK WASHER, 1/4"I.D.
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CAUTION ALL SAFETY LADDERS USED ON 4-POST LIFTS ARE PRELOADED. REMOVING THE BOLT HOLDING THE BOTTOM PORTION OF THE SAFETY LADDER WITHOUT PROPER PRECAUTIONS CAN RESULT IN INJURY. PLEASE CONTACT CUSTOMER SERVICE FOR PROPER REMOVAL INSTRUCTIONS. 74 of 76...
13.0 AVAILABLE ACCESSORIES Hydraulic Jack Beams Premium Air / Standard Air / Hydraulic Jack Hydraulic Jack Beam Beam 4500 lb, 6000 lb, 7000 lb 6000 lb, 7000 lb Other Accessories Drive-On Ramp Air Outlet Kit Extension for (Factory Low Profile Installed) Vehicle (set of 2)
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REVISIONS 08/17/2021-Safety Requirements for Installation, added Outdoor Installs are Prohibited 76 of 76...
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