Table of Contents
Related Manuals for John Bean 40HP210ES
Summary of Contents for John Bean 40HP210ES
- Page 1 INSTALLATION and OPERATION MANUAL 10K 2 POST IN-GROUND 10K 2 POST IN-GROUND 40HP210ES 40HP210ES READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, SERVICING OR MAINTAINING THE LIFT. SAVE THIS MANUAL. JUL 2008 REV. A 6-3667...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1.0 SAFETY AND OPERATING INSTRUCTIONS ............2 2.0 SAFETY WARNING DECALS................... 4 3.0 GENERAL SPECIFICATIONS ................... 5 4.0 SHIPPING CONTENTS....................5 5.0 TOOLS REQUIRED FOR INSTALLATION.............. 6 6.0 BAY LAYOUT......................7 7.0 EXCAVATION ......................10 8.0 ASSEMBLY INSTRUCTIONS ................. 12 9.0 INSTALLATION INSTRUCTIONS................ -
Page 3: Safety And Operating Instructions
This lift requires at least 2 persons for assembly / installation. 1.0 SAFETY AND OPERATING INSTRUCTIONS When using this lift, basic safety precautions should always be followed, including the following: 1. Thoroughly read all instructions in this manual and on the lift before installing, operating, servicing or maintaining the lift. - Page 4 For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training owner/employer responsibilities, please refer to “Lifting It Right” (ALI/SM) and “Safety Tips” (ALI/ST).
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Page 5: Safety Warning Decals
2.0 SAFETY WARNING DECALS Be sure the operator is aware and understands all safety warning labels and follows them accordingly. -
Page 6: General Specifications
3.0 GENERAL SPECIFICATIONS Capacity: 10000 lbs. 4536 kg Overall Width: 88” 2235 mm Height to Lowered Lift Pads 4 ½” 114 mm Height to Lift Pad (3” Adapter): 7” 178 mm Height to Lift Pad (6” Adapter): 9 ½” 241 mm Height to Lift Adapter (8 7/8”... -
Page 7: Tools Required For Installation
5.0 TOOLS REQUIRED FOR INSTALLATION • Rubber mallet • Open wrench for pulley box lid 7/16” • Allen wrench 5/16” • Allen wrench 1/4” • Allen wrench for cable adjustment (900 bend) 3/8” • Wrench 3/4” • Wrench 7/16” • Wrench 11/16” •... -
Page 8: Bay Layout
6.0 BAY LAYOUT 1. Make certain there is at least 70” between the lowest ceiling obstruction and the roofline of the highest vehicle to be raised. 12 ft. of ceiling height is sufficient for passenger cars. 2. A minimum of 12 ft. of stall space is required from both front and rear of lift center to nearest obstruction. - Page 9 Figure 1 - Bay Layout (Option A)
- Page 10 Figure 2 - Bay Layout (Option B)
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Page 11: Excavation
7.0 EXCAVATION 1. Dig a hole to accommodate the lifting unit to a minimum dimension of 24”Lx 84”W x 100”D. (See Figure 3). 2. Dig a 9” deep trench (pipe chase for hydraulic and air lines) from the cylinder pulley box center fitting to the location you have selected to mount the pump and controls. - Page 12 Figure 4 – Elevation...
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Page 13: Assembly Instructions
8.0 ASSEMBLY INSTRUCTIONS 1. Adjusting Cable Tension: With the locking legs extended approximately 8 inches, tighten both the left and right side cable bolts equally. (See Figure 5). To check tension, grab cable in center and pull up on it with about 30 pounds of force. - Page 14 Figure 5 - Cable Routing...
- Page 15 Figure 6 - Hydraulic and Air Connections...
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Page 16: Installation Instructions
9.0 INSTALLATION INSTRUCTIONS Before Installing: After unpacking the lift, check shipping list to ensure that you have all required parts. Check unit carefully for shipping damage. Handle unit with care. Dropping could cause internal damage. Store unit indoors or under cover to prevent rusting or pitting from condensation. -
Page 17: Power Pack Installation
9.1 POWER PACK INSTALLATION 1. POWER UNIT REQUIREMENTS: 230 volts, single-phase power. Use separate circuit for each unit and protect each unit with 30 AMP time delay fuse or circuit breaker. 2. Have a certified electrician wire your pump to the pump motor. The electrical diagram is provided. -
Page 18: Bleeding Procedures
10.0 BLEEDING PROCEDURES After filling the unit, there will still be trapped air in the system. You must bleed the system as instructed for proper operation of lift. 1. To bleed the air from the hydraulic system, raise the internal cylinders approximately 12”, using the pumping unit. -
Page 19: Final Check Of Assembled Lift
11.0 FINAL CHECK OF ASSEMBLED LIFT 1. Check for air and hydraulic leaks. ___ 2. Ensure all safety lock mechanisms are working correctly. ___ 3. Check all fasteners, tighten if necessary. ___ 4. Operate lift to full stroke then lower to ground while checking for proper functionality. -
Page 20: Operating Instructions
12.0 OPERATING INSTRUCTIONS It is the responsibility of the Owner/Operator to be thoroughly familiar with the Operation, Inspection, and Maintenance of this lift. Before Lifting: RAISE CYLINDERS WITHOUT SUPERSTRUCTURES ATTACHED. IMPORTANT: When lifting the vehicle, the flip pad adapters must be positioned as shown in Figures 7 and 8. - Page 21 Figure 9 - INCORRECT positioning of flip pad adapters Lifting: 1. Push in on “pump electrical switch” and raise lift until adapters contact vehicle. 2. Check to make certain that all height adapters are making full and proper contact and are stable. 3.
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Page 22: Automotive Lift Safety Tips
13.0 AUTOMOTIVE LIFT SAFETY TIPS Please post these safety tips in a place where the operator will be constantly reminded their importance. ALWAYS REFER LIFT MANUFACTURER’S SPECIFIC SAFFTY OPERATION AND MAINTENANCE INSTRUCTIONS 1. When positioning vehicle, do not hit or run over lift arms, adapters or axle supports. -
Page 23: Trouble Shooting Guide
14.0 TROUBLE SHOOTING GUIDE Possible Cause & Solution 1. Pump motor does not run A. Breaker tripped or fuse blown. Check breaker and incoming power. B. Motor thermal overload tripped. Wait for overload to cool. C. Check thermal overload in starter box (3 phase only). Push reset. D. -
Page 24: Regular Maintenance
15.0 REGULAR MAINTENANCE User should check oil level at least once every two weeks. A change in oil level would be an indication of oil leaks in the lines or in the hydraulic cylinder and should be checked. 1. Inspect all superstructure fasteners. Tighten if necessary. 2. -
Page 25: Lift Assembly
16.0 LIFT ASSEMBLY... -
Page 26: Lift Parts List
16.1 LIFT PARTS LIST Part No. QTY. Description 2-2525 Swing Arm 1-3306 Sleeve 1-3307 Adapter Wing Pin 1-3309 High Flip Up Adapter Wing 1-3310 Low Flip Up Adapter Wing 3-1040 Flip Pad Assembly 6-0752 Circlip ½” 6-3487 Roll Pin 3/8” x 1” 1-3308 Arm Bolt 2-2539... - Page 27 3-1026* Pump Stand Bolt Down Standard * Not shown in figure.
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Page 28: Power Pack Assembly
17.0 POWER PACK ASSEMBLY... -
Page 29: Power Pack Parts List
17.1 POWER PACK PARTS LIST Assembly No. Part No. Description 6-2298 BOLT, 5/16” – 24” x 2-3/4” LG 6-0774 COUPLING (4 POST POWER PACK) 6-2158 SEAL SHAFT 0.5x1x0.25 6-1392 CAPSCREW 5/16-18 x 1.00 SOCKET HD 6-0916 MICRO-SWITCH 6-2301 PACKAGE PLUG 9/16” SAE 6-2157 PLUMBING PLUG 9/16 SAE 6-2162... - Page 30 6-1087 VALVE CARTRIDGE CHECK 6-2159 WASHER 0.338x0.625x0.06 6-2167 NUT 3/4"-16x1" HEX. 0.25 6-2168 WASHER ¾" INT. TOOTH 6-1108 RELEASE HANDLE ASS'Y 6-2169 SHCS, M6x1 .35MM 6-2170 WASHER 1/4 LC HI-COLLR 6-1091 RESERVOIR SCREW 6-3790 TANK 3.0 GAL WHITE 6-0884 INLET HOSE/FILTER ASS'Y 6-1376 BREATHER FILLER CAP 6-1089...
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Page 31: Available Accessories
18.0 AVAILABLE ACCESSORIES Figure 10 - Truck Height-Extension Adapter, Part No. 3-1028 (Set of 4)