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SERVICE MANUAL
EN
Flat tip versions
4400-HF0000 HVLP AA10 AIR CAP
4400-H10000 HVLP AA10+ AIR CAP
4400-H20000 HVLP 9X-H+ AIR CAP
4400-LF0000 LVMP 9X-L AIR CAP
The following instructions provide the necessary
information for the proper operation and preventive
maintenance of your new TROPHY AA Air-Assist Airless
Spray Gun.
Please read and understand all information in this
document in order to get the maximum performance
from your new TROPHY AA spray gun.
With your new TROPHY AA spray gun, the paint or other
material to be sprayed is primarily atomized as it passes
through the carbide tip. The air cap will also add a
secondary atomization, based on its configuration. This
is done by utilizing a separate air supply, to the gun.
You may also control the pattern size using the spreader
valve. This dual atomization and shaping produces an
exceptionally fine and even spray pattern. The result
of this spray pattern is an even finish that lends itself
to products that need an exceptionally fine finish with
reduced overspray and VOC emissions.
77-3131-R2 (3/2018)
TROPHY AA 4400
HVLP OR LVMP AIR-ASSIST
AIRLESS SPRAY GUNS
Twist tip versions
4400-HT0000 HVLP
4400-LT0000 LVMP
Maximum fluid pressure:
Maximum air inlet pressure:
Gun Body material:
Fluid Path material:
Fluid Seat Material:
Fluid inlet connection:
Air inlet connection:
1 / 16
SPECIFICATIONS
303 bar [4,400 psi]
7 bar [105 psi]
Forged Aluminum
Stainless Steel
Tungsten Carbide
1/4" NPS (m)
1/4" BSP / NPS (m)
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Related Manuals for Binks TROPHY AA 4400
Summary of Contents for Binks TROPHY AA 4400
- Page 1 SERVICE MANUAL TROPHY AA 4400 HVLP OR LVMP AIR-ASSIST AIRLESS SPRAY GUNS Flat tip versions Twist tip versions 4400-HF0000 HVLP AA10 AIR CAP 4400-HT0000 HVLP 4400-H10000 HVLP AA10+ AIR CAP 4400-LT0000 LVMP 4400-H20000 HVLP 9X-H+ AIR CAP 4400-LF0000 LVMP 9X-L AIR CAP...
- Page 2 Product Description/Object of Declaration: AIR-ASSIST AIRLESS SPRAY GUN This Product is designed for use with: Solvent and Water based Materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G X Notified body details and role: Element Materials Technology. WN8 9PN UK Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies Inc.,...
- Page 3 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300). Binks reserves the right to modify equipment specification without prior notice. 77-3131-R2 (3/2018) 3 / 16 www.carlisleft.com...
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Page 4: Installation
INSTALLATION The selection of a fluid tip necessary to perform a specific NOTE spraying job is best determined through a combination of experimentation and expert advice from your material and equipment suppliers. Before proceeding, make sure trigger lock is engaged. Connect your high-pressure fluid hose to the gun fluid inlet and tighten securely. -
Page 5: General Troubleshooting
GENERAL TROUBLESHOOTING Needle Packing Nut Trigger Safety Fluid Filter PROBLEM CAUSE REMEDY Fluid leaking from needle Worn needle packing or needle shaft Replace air valve & fluid needle assembly, item 5. packing Loose needle packing Tighten packing nut gradually until leak stops. Fluid leaking from the front of Worn or damaged needle ball Replace air valve &... - Page 6 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, plugged Soak cap or tip in suitable solvent and thoroughly horn holes, center holes or jets. clean.
- Page 7 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Split spray pattern. Not enough material flow. Increase fluid flow by changing fluid tip size, or increase fluid pressure. Excessive bounce-back. Too much atomization air pressure. Reduce air pressure.
- Page 8 TROPHY AA 4400 SPRAY GUN ASSEMBLIES (SOLD SEPARATELY) (SOLD SEPARATELY) www.carlisleft.com 8 / 16 77-3131-R2 (3/2018)
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Page 9: Parts List
PARTS LIST 4400- 4400- 4400- 4400- 4400- 4400- ITEM HF0000 H10000 H20000 LF0000 HT0000 LT0000 PART NO. DESCRIPTION FLAT TIP FLAT TIP FLAT TIP FLAT TIP TWIST TIP TWIST TIP QTY. QTY. QTY. QTY. QTY. QTY. 54-6008 AIR VALVE HOUSING 54-5935-K5 NEEDLE RETURN SPRING KIT (MULTI-PACK) 54-6131-K... - Page 10 TROPHY AA 4400 AIR CAP ASSEMBLIES FLAT TIP AIRCAPS AIR CAP INDEXER SPA-70-K10 SOLD SEPARATELY HVLP LVMP 54-6030-K 54-5890-K 54-5878-K 54-5795-K 54-5797-K ITEM PART NO. DESCRIPTION AA10+ AA10 9X-H+ 9X-H 9X-L SEAL REMOVAL TOOL — — — — — see pages 14-15 REPLACABLE TIP SEAL —...
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Page 11: Maintenance And Cleaning
MAINTENANCE AND CLEANING Maintenance of air-assist airless spray guns 4. Engage the gun trigger safety switch into the locked includes three areas: position (move down). • fluid tip wear and replacement 5. Remove the fluid or twist tip and place it in a closed •... - Page 12 MAINTENANCE MAINTENANCE — DISASSEMBLY Disassembly 14mm 16mm 19mm 14mm 16mm 77-3130-R1.0 Page # www.carlisleft.com 12 / 16 77-3131-R2 (3/2018)
- Page 13 MAINTENANCE MAINTENANCE MAINTENANCE — ASSEMBLY Assembly Assembly 49-62 Nm 49-62 Nm 19mm 19mm [11-14 ft-lbs] [11-14 ft-lbs] MAINTENANCE MAINTENANCE MAINTENAN Assembly Assembly Assembly 80-98 Nm [18-22 ft-lbs] 14mm 16mm 17-20 Nm 22-26 Nm 22-26 Nm [13-15 ft-lbs] [5-6 ft-lbs] [5-6 ft-lbs] 14mm 14mm 16mm...
- Page 14 TROPHY AA TIP OFFERING STANDARD TIP SIZES OFFERED STANDARD TIP SIZES OFFERED PART FAN WIDTH CAPACITY PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER NUMBER RS-0702 50mm [2in] RS-1906 150mm [6in] RS-0704 100mm [4in] RS-1908 200mm [8in] .18mm 106 CC [.007in] [.028 GPM] RS-0706 150mm [6in]...
- Page 15 TROPHY AA TIP OFFERING FINE FINISH TIP SIZES OFFERED TWIST TIP SIZES OFFERED PART FAN WIDTH CAPACITY REPLACEABLE PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER SEAL NUMBER **** RS-0909-F 250mm [10in] 9-211-75 .28mm [.011in] 454 CC [.120 GPM] .23mm 148 CC RS-5858-K5 [.009in] [.039 GPM]...
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Page 16: Warranty Policy
Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. DeVilbiss , Ransburg , ms , BGK , and Binks ® ® ® ® ® are registered trademarks of Carlisle Fluid Technologies, Inc.