Page 3
Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
Page 5
1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation. Courtesy of Crane.Market...
Page 7
♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
5005EH TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 INSPECTION 3-1.0 TESTING 3-4.0 MAINTENANCE 3-5.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0...
Page 9
5005EH TABLE OF CONTENTS GENERAL ASSEMBLY, FM, (W/SLIP RING & W/O SLIP RING) 9-1.0 FM CONTROL USE & CARE 10-1.0 TRANSMITTER ASSEMBLY, FM 10-2.0 DIAGNOSTICS, FM 10-4.0 TROUBLESHOOTING, FM 10-6.0 ID CODE PROGRAMMING 10-9.0 LOAD CHART 11-1.0 WARRANTY LAST PAGE 5/5/06 Courtesy of Crane.Market...
The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
Page 12
Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0 12/05/05 Courtesy of Crane.Market...
5005EH GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 21.63 in (0.55 m) Second boom will reach from 10 feet 4 inches to 16 feet 4 inches. Height: 35.75 in (0.91 m) Third boom will reach from 16 feet 4 inches to 20 feet 4 inches.
30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
Page 15
--- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.
NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel. 2-3.0 7/27/05 Courtesy of Crane.Market...
QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS OPERATORS tests may be required to determine these conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
Page 18
QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
Page 19
QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.
--- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.
INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
Page 22
INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
Page 23
INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...
TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
Page 25
GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
Page 26
GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.
MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
Page 28
MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
Page 29
5005EH LUBRICATION & MAINTENANCE SCHEDULE SERVICE DAY WKLY 3 MOS 6 MOS YEAR NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...
2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
Page 32
3203PR/PRX/PRFX BRAKE ADJUSTMENT ADJUSTING OIL COOLED WORM BRAKE The oil-cooled, fully adjustable, automatic safety brake operates in the worm housing lubricant, all part being submerged in oil. When the brake wears to the point that the load begins to drift, the brake can be adjusted as follows: Loosen the lock nut on the adjusting screw.
Page 33
ROTATION BEARING REPLACEMENT GUIDELINES—5005 THRU 8406 All bearings can wear over time. This includes the main rotation bearing on the crane. No pre- cise rules can be given for replacement of the rotation bearing, since many factors are in- volved. However, there are common symptoms seen during crane operation that may be caused by rotation bearing wear.
5005EH SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000 DECAL:...
Page 35
5005EH SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
Page 36
5005EH SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
Page 38
5005EH SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to PLACEMENT: FRONT OF POWER UNIT follow the saftey precautions may result in equipment failure or serious personal injury.
9. Load test the crane to ensure proper functioning and truck stability 10. Make certain the owner’s manual is delivered to the customer. 11. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
Page 43
5005EH MOUNTING AND INSTALLATION W/O SLIP RING 1/4-20NC x 1" LG BOLTS (P/N 005604000) w/ NUTS (P/N 015900000) AND LOCKWASHERS (P/N 020200000) 3 PIN PLUG VOLTAGE SWITCHING UNIT P/N 366692000 TWECO CONNECTOR QUICK DISCONNECT (OPTIONAL) CAUTION: AUXILLARY BATTERY IS FOR CRANE USE ONLY.
Page 44
5005EH MOUNTING AND INSTALLATION ATTACH GROUND WIRE TO THIS BOLT 3/8 X 1NC BOLT (P/N 330371000) FLATWASHER 3/8 (P/N 320976000) LOCKWASHER 3/8 (P/N 021100000) 4 AWG CONNECTOR FROM SLIP RING (INSERT SLEEVE (P/N 366703000) OVER BARE WIRE BEFORE INSERTING CONNECTOR)
Page 45
5005EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 360645000 2/15/11 Courtesy of Crane.Market...
Page 46
5005EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 360645000 2/15/11 Courtesy of Crane.Market...
Page 47
5005EH GENERAL ASSEMBLY HARDWIRED W/O SLIP RING—P/N: 360645001 2/15/11 Courtesy of Crane.Market...
Page 48
5005EH GENERAL ASSEMBLY 5005EH GENERAL ASSEMBLY HARDWIRED HARDWIRED W/SLIP RING—P/N: 360645002 W/O SLIP RING—P/N: 360645001 2/15/11 Courtesy of Crane.Market...
Page 65
5005EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684001 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG)
Page 66
5005EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684001 LEFT SIDE OF SCHEMATIC ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE +24V RELAYS (BLK 4 GA) HOIST +24V TO SLIP RING (BLK 4 GA) +12V TO SLIP RING (16 GA)
Page 67
5005EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) (RED/ BLANK PROG. PIN...
Page 68
5005EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 LEFT SIDE OF SCHEMATIC CONTINUED ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE HOIST +24 V RELAYS (BLK 4 GA) SIGNAL TO +12V TO CRANE TRUCK (RED 16 GA) BATTERY...
Page 69
5005EH RELAY PANEL ASSEMBLY P/N: 366682002 BOOTS REQUIRED A, C & D BOOTS REQUIRED A, B RELAY PANEL GND BOLT #1 RELAY PANEL GND BOLT #2 INDIVIDUAL HEAT SHRINK TUBING ON BACK SIDE OF CANNON PLUG REF FOR REPLACEMENT PART ONLY (680173000 RECEPTACLE/WIRE PIGTAIL) ITEM NO.
Page 70
5005EH RELAY PANEL ASSEMBLY P/N: 366682002 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG) ROT CW...
Page 71
5005EH PENDANT 8 FUNCTION W/ ON/OFF SWITCH - P/N: 366709001 PENDANT HEAD CW (ORG) CCW (WHT/RED) EXTEND (GRN/BLK) RETRACT (ORG/BLK) PUMP (WHT/BLK) BOOM UP (WHT) BOOM DN (BLU) HOIST UP (GRN) HOIST DN (RED/BLK) VOLTAGE SWITCHING UNIT (WHT/RED) + (RED)
Page 72
5005EH PENDANT 8 FUNCTION W/ ON/OFF P/N: 366709001 ITEM NO. QTY. PART NO. DESCRIPTION 480501000 PENDANT HOUSING 366719000 DECAL, PENDANT 8 FUNC W/PWR 480504000 PENDANT BACK PLATE 370433000 CORD GRIP, 3/4 NPT, .50-.625" CORD 680172000 PENDANT CABLE 480598000 COVER TRIGGER OPENING...
Page 73
5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 RELAY RELAY OUTSIDE INSULATION OF CORD SHOULD EXTEND 1" PAST RELAY GROMMET AND ZIP TIE INSTALLED TO RETAIN CORD. LOCATE DECAL IN CENTER OF LID INSTALL SCHEMATIC DECAL TO UNDERSIDE OF LID. DECAL SHOULD BE RIGHT SIDE UP WHEN LID IS OPENED DOWNWARD.
Page 74
5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 POWER SWITCH RELAY - 1 RELAY - 2 POWER LIGHT RELAY - 3 RELAY - 3 RELAY - 1 RELAY - 2 AUX. BATTERY 16/3 CONDUCTOR CORD TRUCK BATTERY PANEL GROUND A B C...
Page 76
5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 ITEM NO. QTY. PART NO. DESCRIPTION 366693000 ENCLOSURE, VOLTAGE SWITCHING UNIT 367242001 DECAL, THIS END UP 736272000 NUTSERT .25UNC X .027-.165 GRIP 001900000 SCREW RD HD #10-32UNF X 3/8 LG 320355000 RELAY, BOSCH 360493000...
Page 78
5005EH HYDRAULIC CONTROL VALVE P/N: 320826000 INSIDE PO RT O N PO W ER UNIT (PRESSURE) EXTEND PO RT RETRA C T PO RT (EXT) (RET) EXTEND C O IL RETRA C T C O IL BO O M DO W N C O L...
Page 79
5005EH HYDRAULIC POWER UNIT P/N: 366650000 8-3.0 9/12/05 Courtesy of Crane.Market...
Page 80
5005EH HYDRAULIC POWER UNIT P/N: 366650000 NOTE: SOME PARTS AVAILABLE ONLY IN THEIR RESPECTIVE KITS. ITEM PART NO. DESCRIPTION QTY. 360808001 PUMP AND PARTS PUMP ASSEMBLY O-RING O-RING O-RING SCREW SCREW LOCKING SPRING RETAINER COUPLING 366650001 RELIEF VALVE KIT GASKET...
Page 81
5005EH GENERAL ASSEMBLY FM W/SLIP RING—P/N: 360645002 2/15/11 Courtesy of Crane.Market...
Page 82
5005EH GENERAL ASSEMBLY FM W/SLIP RING—P/N: 360645002 2/15/11 Courtesy of Crane.Market...
Page 83
5005EH GENERAL ASSEMBLY FM W/O SLIP RING—P/N: 360645003 2/15/11 Courtesy of Crane.Market...
Page 84
5005EH GENERAL ASSEMBLY 5005EH GENERAL ASSEMBLY FM - W/SLIP RING—P/N: 360645002 FM W/O SLIP RING—P/N: 360645003 2/15/11 Courtesy of Crane.Market...
Page 85
FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash as well as the yellow light. If the yellow light is rapidly flashing this indicates that the unit is transmitting.
Page 86
FM CONTROL TRANSMITTER - P/N: 460157000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460168000 HANDLE, TRANSMITTER W/O TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) TOGGLE SWITCH WIRING CHART FUNCTION WIRE COLOR TERMINAL POSITION POWER ON YELLOW BOTTOM...
Page 87
ELECTRICAL SCHEMATIC FM – P/N: 404206000 (WHT/BLK) (BLK) A (GREY PLUG) PUMP GROUND POWER W/LINK (RED) POWER EXTEND (GRN/BLK) (RED) RETRACT (ORG) (WHT/RED) (GRN) B (BLACK PLUG) (RED/BLK) ROTATE CW ROTATE CCW (WHT) WINCH UP WINCH DOWN (WHT) BOOM UP BOOM DOWN (BLU) PEND (A)
Page 88
FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW Tether connection detected YELLOW Low battery. Unit will run approximately 10 hours after Battery light starts flashing. Flashing rapidly for 10 seconds indicates a transmitter failure. Normal Operation YELLOW The Active light will flash several times per second, indicating that the transmitter is sending signals to the receiver.
Page 89
FM CONTROL RECEIVER DIAGNOSTICS Normal Operation ESTOP FAULT LINK STATUS Transmitter is OFF If the transmitter is off, the receiver is operating properly. Transmitter is ON When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly Transmitter is in Operation When a function is activated on the transmitter, the Fault light will turn on GREEN.
Page 90
FM CONTROL TROUBLESHOOTING CHART 1 Test the Receiver—R160 OK state: Start Status—GREEN Initial Condition: Link—RED What is the state Turn transmitter off (all lights are off—press Fault—OFF of the lights on [POWER] OFF) E-Stop—RED the receiver? Cycle power to receiver (turn off and back on) Note: If there is a short to ground on an output, it is not indicated at this stage.
Page 91
FM CONTROL TROUBLESHOOTING CHART 2 Test the Transmitter—T150 Turn off the receiver Ensure there are good batteries in the transmitter Turn on the transmitter OK state: Active light—steady for Activate a What is the state of about 3 seconds then function the lights? goes to fast flash.
Page 92
FM CONTROL TROUBLESHOOTING CHART 3 Testing the Transmitter / Receiver Communication Transmitter: Transmitter: Active light is flashing Active light is flashing Receiver: What is the status of Receiver: Status—GREEN the lights of both the Status—GREEN Link—RED transmitter and Link—Flashing GREEN Fault—OFF receiver? Fault—OFF...
Page 93
FM CONTROL ID CODE PROGRAMMING Download ID Code (Use in case of Link Test failure) !!Caution!! Note: Before attempting reprogramming with another transmitter, understand that re- programming the receiver with another transmitter, could result in two receivers on the job site responding to the one transmitter. If the original transmitter was sent in for repair, disconnect the receiver (disconnect connector A) to continue using the machine without remote capability and without fear of inadvertently operating the machine with Connector A...
Page 94
FM CONTROL ID CODE PROGRAMMING (CONT.) 3. Power Transmitter into Configuration Mode A. Press & hold [BOOM] switch in the UP position YELLOW YELLOW YELLOW B. Press & release [POWER] switch in the OFF position C. Release [BOOM] switch The ACTIVE LED will flash once per second. 4.
Page 96
5005EH - LOAD CHART P/N: 360838000 5005EH 5000 NOTE: WEIGHT OF LOAD HANDLING 2515 5000 DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 5000 2855 THE CAPACITY. 1755 3220 5000 1985 3700 5000 2235 4340 5000 2560 1425 75°...
Page 98
PREVENTATIVE MAINTENANCE PAINT FINISH PREVENTIVE MAINTENANCE INSTRUCTIONS The paint finish on Auto Crane products can become damaged during normal use when chipped, scratched, exposed to harsh chemicals, cleaned with high pressure washers, etc. During periods when the truck is exposed to salt or other corrosive chemicals, Auto Crane products should be washed weekly.
Page 100
2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
Need help?
Do you have a question about the 5005EH and is the answer not in the manual?
Questions and answers