Auto Crane 5005EH Owner's Manual
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Auto Crane 5005EH Owner's Manual

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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
5005EH
Manual No. 999955000
Rev. 04/16/07
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com
Courtesy of Crane.Market

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  • Page 1 5005EH OWNERS MANUAL Manual No. 999955000 Rev. 04/16/07 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com Courtesy of Crane.Market...
  • Page 2 Courtesy of Crane.Market...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 4 Courtesy of Crane.Market...
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation. Courtesy of Crane.Market...
  • Page 6 Courtesy of Crane.Market...
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 8: Table Of Contents

    5005EH TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 INSPECTION 3-1.0 TESTING 3-4.0 MAINTENANCE 3-5.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0...
  • Page 9 5005EH TABLE OF CONTENTS GENERAL ASSEMBLY, FM, (W/SLIP RING & W/O SLIP RING) 9-1.0 FM CONTROL USE & CARE 10-1.0 TRANSMITTER ASSEMBLY, FM 10-2.0 DIAGNOSTICS, FM 10-4.0 TROUBLESHOOTING, FM 10-6.0 ID CODE PROGRAMMING 10-9.0 LOAD CHART 11-1.0 WARRANTY LAST PAGE 5/5/06 Courtesy of Crane.Market...
  • Page 10 Courtesy of Crane.Market...

  • Page 11: Introduction

    The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0 12/05/05 Courtesy of Crane.Market...

  • Page 13: General Specifications

    5005EH GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 21.63 in (0.55 m) Second boom will reach from 10 feet 4 inches to 16 feet 4 inches. Height: 35.75 in (0.91 m) Third boom will reach from 16 feet 4 inches to 20 feet 4 inches.

  • Page 14: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.

  • Page 16: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel. 2-3.0 7/27/05 Courtesy of Crane.Market...

  • Page 17: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS OPERATORS tests may be required to determine these conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 18 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.

  • Page 20: Operation Of Unit / Outriggers

    --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.

  • Page 21: Inspection

    INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 22 INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 23 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...

  • Page 24: Testing

    TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 25 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 26 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.

  • Page 27: Maintenance

    MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
  • Page 28 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 29 5005EH LUBRICATION & MAINTENANCE SCHEDULE SERVICE DAY WKLY 3 MOS 6 MOS YEAR NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...

  • Page 30: Lubrication And Maintenance Schedule

    2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 31 NOTES Courtesy of Crane.Market...
  • Page 32 3203PR/PRX/PRFX BRAKE ADJUSTMENT ADJUSTING OIL COOLED WORM BRAKE The oil-cooled, fully adjustable, automatic safety brake operates in the worm housing lubricant, all part being submerged in oil. When the brake wears to the point that the load begins to drift, the brake can be adjusted as follows: Loosen the lock nut on the adjusting screw.
  • Page 33 ROTATION BEARING REPLACEMENT GUIDELINES—5005 THRU 8406 All bearings can wear over time. This includes the main rotation bearing on the crane. No pre- cise rules can be given for replacement of the rotation bearing, since many factors are in- volved. However, there are common symptoms seen during crane operation that may be caused by rotation bearing wear.

  • Page 34: Safety Decal Section

    5005EH SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000 DECAL:...
  • Page 35 5005EH SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 36 5005EH SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
  • Page 37 NOTES Courtesy of Crane.Market...
  • Page 38 5005EH SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to PLACEMENT: FRONT OF POWER UNIT follow the saftey precautions may result in equipment failure or serious personal injury.
  • Page 39 5005EH DECAL LAYOUT P/N: 360682000 4-5.0 3/20/06 Courtesy of Crane.Market...
  • Page 40 5005EH DECAL LAYOUT P/N: 360682000 ITEM NO. QTY. PART NO. DESCRIPTION 040517000 DECAL STAY CLEAR OF BOOM 040518000 DECAL STAY CLEAR OF LOAD 040519000 DECAL DANGER SCISSOR POINT DECAL DANGER "ELECTROCUTION HAZARD" 040529000 POWER LINE 040579000 DECAL OPERATION INSTRUCTIONS 040580000...
  • Page 41 21 5/8" 12 1/2" 26 5/8" 24 3/4" 20'-4" 10'-4" 8 1/8" 35 3/4" 27 5/8" 19 5/8" 17 3/8" 31 1/4" CORD CONNECTOR 16 3/4" 14 3/4" CORD GRIP HUBBLE F-2 SCH 1033 1" 1" Ø 7/8" 14 3/4" 16 3/4"...

  • Page 42: Mounting And Installation

    9. Load test the crane to ensure proper functioning and truck stability 10. Make certain the owner’s manual is delivered to the customer. 11. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
  • Page 43 5005EH MOUNTING AND INSTALLATION W/O SLIP RING 1/4-20NC x 1" LG BOLTS (P/N 005604000) w/ NUTS (P/N 015900000) AND LOCKWASHERS (P/N 020200000) 3 PIN PLUG VOLTAGE SWITCHING UNIT P/N 366692000 TWECO CONNECTOR QUICK DISCONNECT (OPTIONAL) CAUTION: AUXILLARY BATTERY IS FOR CRANE USE ONLY.
  • Page 44 5005EH MOUNTING AND INSTALLATION ATTACH GROUND WIRE TO THIS BOLT 3/8 X 1NC BOLT (P/N 330371000) FLATWASHER 3/8 (P/N 320976000) LOCKWASHER 3/8 (P/N 021100000) 4 AWG CONNECTOR FROM SLIP RING (INSERT SLEEVE (P/N 366703000) OVER BARE WIRE BEFORE INSERTING CONNECTOR)
  • Page 45 5005EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 360645000 2/15/11 Courtesy of Crane.Market...
  • Page 46 5005EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 360645000 2/15/11 Courtesy of Crane.Market...
  • Page 47 5005EH GENERAL ASSEMBLY HARDWIRED W/O SLIP RING—P/N: 360645001 2/15/11 Courtesy of Crane.Market...
  • Page 48 5005EH GENERAL ASSEMBLY 5005EH GENERAL ASSEMBLY HARDWIRED HARDWIRED W/SLIP RING—P/N: 360645002 W/O SLIP RING—P/N: 360645001 2/15/11 Courtesy of Crane.Market...
  • Page 49 5005EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 360648001 2/15/11 Courtesy of Crane.Market...
  • Page 50 5005EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 360648001 2/15/11 Courtesy of Crane.Market...
  • Page 51 5005EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 360648001 2/15/11 Courtesy of Crane.Market...
  • Page 52 5005EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 360648001 2/15/11 Courtesy of Crane.Market...
  • Page 53 5005EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 360648000 2/15/11 Courtesy of Crane.Market...
  • Page 54 5005EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 360648000 6-10 2/15/11 Courtesy of Crane.Market...
  • Page 55 5005EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 360648000 6-11 2/15/11 Courtesy of Crane.Market...
  • Page 56 5005EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 360648000 6-12 2/15/11 Courtesy of Crane.Market...

  • Page 57: Boom Assembly

    5005EH BOOM ASSEMBLY P/N: 360647000 NOTES: APPLY LOCTITE 609 TO BOLT THREADS, 12 PLCS BEFORE INSTALLING. APPLY LOCTITE 242 TO BOLT THREADS, 4 PLCS BEFORE INSTALLING. CYL SEAL KIT P/N: 360719000 C’BAL P/N: 480188000 6-13.0 12/09/05 Courtesy of Crane.Market...
  • Page 58 5005EH BOOM ASSEMBLY P/N: 360647000 ITEM NO. QTY. PART NO. DESCRIPTION 360666000 UPPER BOOM WELDMENT 360789000 CYLINDER EXTENSION 366198000 SHEAVE ASSY 3/8 366696000 COVER, SIDE WEAR PAD 021100000 WASHER SP LK 3/8 008400000 SCREW HX HD 3/8-16UNC X 3/4 LG GR 5...
  • Page 59 5005EH ROTATION GEARBOX P/N: 160407 6-15.0 9/12/05 Courtesy of Crane.Market...
  • Page 60 5005EH ROTATION GEARBOX P/N: 160407 ITEM NO. QTY. PART NO. DESCRIPTION 300058 ADAPTER 308085 BUSHING 316092 CAP BEARING 328126 COVER 334016 GEAR R.H. 338261 HOUSING GEAR 342120 357139 SHAFT OUTPUT 366019 WASHER THRUST 368183 WORM R.H. 402044 BEARING BALL 402105...
  • Page 61 5005EH ACTUATOR ASSEMBLY P/N: 297025 6-17.0 04/26/10 Courtesy of Crane.Market...
  • Page 62 5005EH ACTUATOR ASSEMBLY P/N: 297025 ITEM NO. QTY. PART NO. DESCRIPTION 306034 SPRING - FLAT 314008 PLATE - CAM 328106 COVER - SPUR GEAR HSG. 328128 COVER - BRAKE 328134 COVER - WORM GEAR HSG. 334001 IDLER GEAR 334003 SPUR GEAR...
  • Page 63 5005EH ACTUATOR ASSEMBLY P/N: 297025 ITEM NO. QTY. PART NO. DESCRIPTION 442184 GASKET 442185 GASKET 442189 GASKET 442205 GASKET 450001 KEY - WOODRUFF 450016 KEY - BARTH 456008 RELIEF FITTING 458005 MOTOR - 24V 462015 O-RING 468002 REDUCER 468011 PIPE PLUG SQ HD...
  • Page 64 5005EH TRAVELING BLOCK ASSEMBLY P/N: 360644000 ITEM NO. QTY. PART NO. DESCRIPTION 480362000 SHORT BLOCK SIDE PL WDMT 480130000 SHEAVE ASSY 480364000 TACKLE LOWER 480372000 BOLT, SHEAVE W/ ZERK FITTING 480371000 HOOK SWIVEL 3 METRIC TON 480367000 PIN BLOCK 480368000...
  • Page 65 5005EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684001 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG)
  • Page 66 5005EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684001 LEFT SIDE OF SCHEMATIC ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE +24V RELAYS (BLK 4 GA) HOIST +24V TO SLIP RING (BLK 4 GA) +12V TO SLIP RING (16 GA)
  • Page 67 5005EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) (RED/ BLANK PROG. PIN...
  • Page 68 5005EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 LEFT SIDE OF SCHEMATIC CONTINUED ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE HOIST +24 V RELAYS (BLK 4 GA) SIGNAL TO +12V TO CRANE TRUCK (RED 16 GA) BATTERY...
  • Page 69 5005EH RELAY PANEL ASSEMBLY P/N: 366682002 BOOTS REQUIRED A, C & D BOOTS REQUIRED A, B RELAY PANEL GND BOLT #1 RELAY PANEL GND BOLT #2 INDIVIDUAL HEAT SHRINK TUBING ON BACK SIDE OF CANNON PLUG REF FOR REPLACEMENT PART ONLY (680173000 RECEPTACLE/WIRE PIGTAIL) ITEM NO.
  • Page 70 5005EH RELAY PANEL ASSEMBLY P/N: 366682002 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG) ROT CW...
  • Page 71 5005EH PENDANT 8 FUNCTION W/ ON/OFF SWITCH - P/N: 366709001 PENDANT HEAD CW (ORG) CCW (WHT/RED) EXTEND (GRN/BLK) RETRACT (ORG/BLK) PUMP (WHT/BLK) BOOM UP (WHT) BOOM DN (BLU) HOIST UP (GRN) HOIST DN (RED/BLK) VOLTAGE SWITCHING UNIT (WHT/RED) + (RED)
  • Page 72 5005EH PENDANT 8 FUNCTION W/ ON/OFF P/N: 366709001 ITEM NO. QTY. PART NO. DESCRIPTION 480501000 PENDANT HOUSING 366719000 DECAL, PENDANT 8 FUNC W/PWR 480504000 PENDANT BACK PLATE 370433000 CORD GRIP, 3/4 NPT, .50-.625" CORD 680172000 PENDANT CABLE 480598000 COVER TRIGGER OPENING...
  • Page 73 5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 RELAY RELAY OUTSIDE INSULATION OF CORD SHOULD EXTEND 1" PAST RELAY GROMMET AND ZIP TIE INSTALLED TO RETAIN CORD. LOCATE DECAL IN CENTER OF LID INSTALL SCHEMATIC DECAL TO UNDERSIDE OF LID. DECAL SHOULD BE RIGHT SIDE UP WHEN LID IS OPENED DOWNWARD.
  • Page 74 5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 POWER SWITCH RELAY - 1 RELAY - 2 POWER LIGHT RELAY - 3 RELAY - 3 RELAY - 1 RELAY - 2 AUX. BATTERY 16/3 CONDUCTOR CORD TRUCK BATTERY PANEL GROUND A B C...
  • Page 75 NOTES Courtesy of Crane.Market...
  • Page 76 5005EH VOLTAGE SWITCHING UNIT P/N: 366692000 ITEM NO. QTY. PART NO. DESCRIPTION 366693000 ENCLOSURE, VOLTAGE SWITCHING UNIT 367242001 DECAL, THIS END UP 736272000 NUTSERT .25UNC X .027-.165 GRIP 001900000 SCREW RD HD #10-32UNF X 3/8 LG 320355000 RELAY, BOSCH 360493000...
  • Page 77 Secondary Extension Rotation Lift Primary Extension (SAE-6) (SAE-6) (SAE-6) (SAE-6) (SAE-6) (SAE-6) (6-SAE) (6-SAE) Courtesy of Crane.Market...
  • Page 78 5005EH HYDRAULIC CONTROL VALVE P/N: 320826000 INSIDE PO RT O N PO W ER UNIT (PRESSURE) EXTEND PO RT RETRA C T PO RT (EXT) (RET) EXTEND C O IL RETRA C T C O IL BO O M DO W N C O L...
  • Page 79 5005EH HYDRAULIC POWER UNIT P/N: 366650000 8-3.0 9/12/05 Courtesy of Crane.Market...
  • Page 80 5005EH HYDRAULIC POWER UNIT P/N: 366650000 NOTE: SOME PARTS AVAILABLE ONLY IN THEIR RESPECTIVE KITS. ITEM PART NO. DESCRIPTION QTY. 360808001 PUMP AND PARTS PUMP ASSEMBLY O-RING O-RING O-RING SCREW SCREW LOCKING SPRING RETAINER COUPLING 366650001 RELIEF VALVE KIT GASKET...
  • Page 81 5005EH GENERAL ASSEMBLY FM W/SLIP RING—P/N: 360645002 2/15/11 Courtesy of Crane.Market...
  • Page 82 5005EH GENERAL ASSEMBLY FM W/SLIP RING—P/N: 360645002 2/15/11 Courtesy of Crane.Market...
  • Page 83 5005EH GENERAL ASSEMBLY FM W/O SLIP RING—P/N: 360645003 2/15/11 Courtesy of Crane.Market...
  • Page 84 5005EH GENERAL ASSEMBLY 5005EH GENERAL ASSEMBLY FM - W/SLIP RING—P/N: 360645002 FM W/O SLIP RING—P/N: 360645003 2/15/11 Courtesy of Crane.Market...
  • Page 85 FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash as well as the yellow light. If the yellow light is rapidly flashing this indicates that the unit is transmitting.
  • Page 86 FM CONTROL TRANSMITTER - P/N: 460157000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460168000 HANDLE, TRANSMITTER W/O TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) TOGGLE SWITCH WIRING CHART FUNCTION WIRE COLOR TERMINAL POSITION POWER ON YELLOW BOTTOM...
  • Page 87 ELECTRICAL SCHEMATIC FM – P/N: 404206000 (WHT/BLK) (BLK) A (GREY PLUG) PUMP GROUND POWER W/LINK (RED) POWER EXTEND (GRN/BLK) (RED) RETRACT (ORG) (WHT/RED) (GRN) B (BLACK PLUG) (RED/BLK) ROTATE CW ROTATE CCW (WHT) WINCH UP WINCH DOWN (WHT) BOOM UP BOOM DOWN (BLU) PEND (A)
  • Page 88 FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW Tether connection detected YELLOW Low battery. Unit will run approximately 10 hours after Battery light starts flashing. Flashing rapidly for 10 seconds indicates a transmitter failure. Normal Operation YELLOW The Active light will flash several times per second, indicating that the transmitter is sending signals to the receiver.
  • Page 89 FM CONTROL RECEIVER DIAGNOSTICS Normal Operation ESTOP FAULT LINK STATUS Transmitter is OFF If the transmitter is off, the receiver is operating properly. Transmitter is ON When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly Transmitter is in Operation When a function is activated on the transmitter, the Fault light will turn on GREEN.
  • Page 90 FM CONTROL TROUBLESHOOTING CHART 1 Test the Receiver—R160 OK state: Start Status—GREEN Initial Condition: Link—RED What is the state Turn transmitter off (all lights are off—press Fault—OFF of the lights on [POWER] OFF) E-Stop—RED the receiver? Cycle power to receiver (turn off and back on) Note: If there is a short to ground on an output, it is not indicated at this stage.
  • Page 91 FM CONTROL TROUBLESHOOTING CHART 2 Test the Transmitter—T150 Turn off the receiver Ensure there are good batteries in the transmitter Turn on the transmitter OK state: Active light—steady for Activate a What is the state of about 3 seconds then function the lights? goes to fast flash.
  • Page 92 FM CONTROL TROUBLESHOOTING CHART 3 Testing the Transmitter / Receiver Communication Transmitter: Transmitter: Active light is flashing Active light is flashing Receiver: What is the status of Receiver: Status—GREEN the lights of both the Status—GREEN Link—RED transmitter and Link—Flashing GREEN Fault—OFF receiver? Fault—OFF...
  • Page 93 FM CONTROL ID CODE PROGRAMMING Download ID Code (Use in case of Link Test failure) !!Caution!! Note: Before attempting reprogramming with another transmitter, understand that re- programming the receiver with another transmitter, could result in two receivers on the job site responding to the one transmitter. If the original transmitter was sent in for repair, disconnect the receiver (disconnect connector A) to continue using the machine without remote capability and without fear of inadvertently operating the machine with Connector A...
  • Page 94 FM CONTROL ID CODE PROGRAMMING (CONT.) 3. Power Transmitter into Configuration Mode A. Press & hold [BOOM] switch in the UP position YELLOW YELLOW YELLOW B. Press & release [POWER] switch in the OFF position C. Release [BOOM] switch The ACTIVE LED will flash once per second. 4.
  • Page 95 NOTES Courtesy of Crane.Market...
  • Page 96 5005EH - LOAD CHART P/N: 360838000 5005EH 5000 NOTE: WEIGHT OF LOAD HANDLING 2515 5000 DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 5000 2855 THE CAPACITY. 1755 3220 5000 1985 3700 5000 2235 4340 5000 2560 1425 75°...
  • Page 97 NOTES Courtesy of Crane.Market...
  • Page 98 PREVENTATIVE MAINTENANCE PAINT FINISH PREVENTIVE MAINTENANCE INSTRUCTIONS The paint finish on Auto Crane products can become damaged during normal use when chipped, scratched, exposed to harsh chemicals, cleaned with high pressure washers, etc. During periods when the truck is exposed to salt or other corrosive chemicals, Auto Crane products should be washed weekly.
  • Page 99 Courtesy of Crane.Market...
  • Page 100 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
  • Page 101 Courtesy of Crane.Market...
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