Auto Crane 2003 Owner's Manual
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Auto Crane 2003 Owner's Manual

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OWNERS MANUAL
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
2003
Manual No. 999951000
Rev. 3/15/07
Serial No. __________________
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 OWNERS MANUAL Manual No. 999951000 Rev. 3/15/07 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd.
  • Page 2 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 9: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0...
  • Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 11: Introduction

    The operator should If, through no fault of Auto Crane Company, it exercise care when loading the vehicle. is necessary to send an experienced factory Distributing the payload on the vehicle...
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...

  • Page 13: General Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 18.43 in (0.47 m) Second boom will reaches to 5 feet 7 inches, 7 feet 3 inches and 9 feet 3 Height: 23.60 in (0.60 m)

  • Page 14: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position WARNING: Never attempt to lift, drag, tow or for transportation. pull a load from the side.

  • Page 16: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended for use on any applications involving the lifting or moving of personnel. 2-3.0...

  • Page 17: Qualifications For Operators

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions.
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear.
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load.

  • Page 20: Operation Of Unit / Outriggers

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support.

  • Page 21: Inspection

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS 3. Inspect safety devices for malfunction. INSPECTION CLASSIFICATION 4. Visually inspect all hydraulic hoses, particularly 1.
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS B. Improper return of spool to neutral position. PERIODIC INSPECTION C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D.
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D.

  • Page 24: Testing

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane.
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded.
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in.

  • Page 27: Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions.
  • Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 LUBRICATION & MAINTENANCE SCHEDULE SERVICE NOTES DAY WKLY 3 MOS 6 MOS YEAR PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION...
  • Page 30 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 31 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...

  • Page 32: Safety Decal Section

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane.
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 SAFETY DECAL SECTION PART NO.: 040517000 DECAL: STAY CLEAR OF BOOM FUNCTION: To inform the operator of the hazard of proximity or contact with the crane boom during operation.
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 DECAL LAYOUT P/N: 600934000 4-5.0 03/15/07...
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 DECAL LAYOUT P/N: 600934000 ITEM NO. QTY PART NUMBER DESCRIPTION 040517000 DECAL STAY CLEAR OF BOOM 040579000 DECAL OPERATION INSTRUCTIONS 040518000 DECAL STAY CLEAR OF LOAD...

  • Page 36: General Dimensions

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 GENERAL DIMENSIONS NOTE: CG IS APPROXIMATE 5-1.0 03/15/07...

  • Page 37: Mounting And Installation

    8. When crane is not in operation, the hook should be connected to a hook loop. 9. Make certain the owner’s manual is delivered to the customer. 10. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 39 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATING INSTRUCTUIONS 2003 SERIES To Extend: Turn Brake Handle (1) counter clock-wise to release brake and turn boom to a convenient location for extending boom. Tighten Brake by turning Brake Handle clock-wise.

  • Page 40: General Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL ASSEMBLY P/N: 600900000 6-1.0 3/15/07...
  • Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL ASSEMBLY P/N: 600900000 6-2.0 3/15/07...
  • Page 42 BRAKE BAND WELDMENT, 2003 600927000 CAPSCREW, HEX, GR 5, 5/8-11 UNC-2A 600057000 BRAKE HANDLE WDMT 320509000 SPRING, COMPRESSION 600928000 SPACER, 2003 330489000 SPACER 018201000 NUT HX 5/8 NCCP 600929000 PAD, 3 X 1.5 X .25, 2003 227401000 SHEAVE ASSY 6-3.0 3/15/07...
  • Page 43 GENERAL ASSEMBLY P/N: 600900000 ITEM NO. QTY PART NUMBER DESCRIPTION 600058000 HAND GRIP, 2003 CRANE 600909000 BRACKET, RELAY PANEL, 2003 600930000 PIN ASSY, BOOM PIVOT, 2003 600931000 PIN ASSY, BOOM EXT, 2003 600943000 SHIP KIT, 2003 600934000 DECAL LAYOUT, 2003 600935000...

  • Page 44: Hoist Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 HOIST ASSEMBLY P/N: 110703 ITEM NO. QTY. PART NO. DESCRIPTION 320836000 WINCH MOUNTING BRACKET CS 320837000 WINCH MOUNTING BRACKET SS 320838000 WINCH TIE BAR 320838001...

  • Page 45: Hoist Actuator

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 HOIST ACTUATOR ASSEMBLY 6.6-0 03/15/07...
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 HOIST ACTUATOR ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION 306034 SPRING FLAT 314008 PLATE CAM 328009 COVER GEAR HOUSING 328106 COVER WORM GEAR HOUSING 328128...
  • Page 47 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 HOIST ACTUATOR ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION 442189 GASKET BRAKE COVER 450001 KEY WOODRUFF 456008 FITTING RELIEF 458071 MOTOR 12V 462015 O-RING 1" OD X 1/8 THK...
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...

  • Page 49: Pendant Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PENDANT ASSEMBLY P/N: 330519000 GREEN BLACK WHITE ITEM NO. QTY. PART NO. DESCRIPTION 675271000 NUT HX 675281000 WASHER TANG 675206000 HOUSING KIT 675202000 SWITCH W/SEAL NUT 675201000 HOUSING 675261000...
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 RELAY ASSEMBLY P/N: 600946000 7-2.0 03/15/07...
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 RELAY ASSEMBLY P/N: 600946000 ITEM NO. QTY. PART NO. DESCRIPTION 600068000 RELAY GUARD BACK 330033000 RELAY 12V 330517000 SOCKET MALE 600069000 RELAY GUARD FRONT 001701000 SCREW RD HD #10 NF X 5/16...

  • Page 52: Wiring Diagram

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com WIRING DIAGRAM 2003 SERIES GREEN BLACK WHITE ITEM NO. QTY. PART NO. DESCRIPTION 330519000 HOIST CONTROL PENDANT 330517000 FEMALE SOCKET 600016000 POWER CABLE ASSEMBLY 600952000 CONDUCTOR 6 GA X 23 BLK...
  • Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATIC 2003 SERIES 7-5.0 03/15/07...

  • Page 54: Load Chart

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2003 LOAD CHART P/N: 600938000 2003 2000 NOTE: WEIGHT OF LOAD HANDLING 1295 DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 2000 THE CAPACITY.

  • Page 55: Warranty

    2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

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