Auto Crane 6406H Owner's Manual
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Auto Crane 6406H Owner's Manual

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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
6406H
Manual No. 366822010
Rev. 05/11/11
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 6406H OWNERS MANUAL Manual No. 366822010 Rev. 05/11/11 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
  • Page 8 6406H TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 INSPECTION 3-1.0 TESTING 3-4.0 MAINTENANCE 3-5.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0...
  • Page 9 6406H TABLE OF CONTENTS GENERAL ASSEMBLY, FM 9-1.0 PEDESTAL ASSEMBLY, FM 9-3.0 ELECTRICAL SECTION, FM 10-1.0 FM CONTROL USE & CARE 10-4.0 TRANSMITTER ASSEMBLY, FM 10-6.0 DIAGNOSTICS, FM 10-9.0 TROUBLESHOOTING, FM 10-11.0 CALIBRATING PROPORTIONAL VALVE, FM 10-14.0 ID CODE PROGRAMMING 10-15.0...
  • Page 11 The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...
  • Page 13 6406H GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 23.07 in (0.56 m) Second boom will reach from 10 feet 6 inches to 16 feet 6 inches. Height: 33.54 in (0.81 m) Third boom will reach from 16 feet 6 inches to 20 feet 6 inches.
  • Page 14 30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.
  • Page 16 NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel. 2-3.0...
  • Page 17 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 18 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.
  • Page 20 --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.
  • Page 21 INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 22 INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 23 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...
  • Page 24 TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 25 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 26 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.
  • Page 27 MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
  • Page 28 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 29 6406H LUBRICATION & MAINTENANCE SCHEDULE SERVICE DAY WKLY 3 MOS 6 MOS YEAR NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...
  • Page 30 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 31 ROTATION BEARING REPLACEMENT GUIDELINES—5005 THRU 8406 All bearings can wear over time. This includes the main rotation bearing on the crane. No pre- cise rules can be given for replacement of the rotation bearing, since many factors are in- volved. However, there are common symptoms seen during crane operation that may be caused by rotation bearing wear.
  • Page 32 6406H SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000 DECAL:...
  • Page 33 6406H SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 34 6406H SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
  • Page 35 NOTES...
  • Page 36 6406H SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to PLACEMENT: FRONT OF POWER UNIT follow the saftey precautions may result in equipment failure or serious personal injury.
  • Page 37 6406H DECAL LAYOUT P/N: 366822021 4-5.0 9/19/08...
  • Page 38 360034000 DECAL AUTO CRANE LOGO 480851000 DECAL 8406H 460169000 DECAL WARNING, REMOTE CONTROL 366822022 DECAL, LOAD CHART 6406H 040518000 DECAL STAY CLEAR OF LOAD 040824000 DECAL, AMERICAN FLAG, MADE IN THE U.S.A. 366399000 DECAL MAX BLOCK LOAD 6406H 4-6.0 9/19/08...
  • Page 39 NOTES...
  • Page 40 6406H GENERAL DIMENSIONS NOTE: C.G. IS APPROXIMATE 5-1.0 9/19/08...
  • Page 41 320357000 CONNECTOR FEM SPD 340638000 CONDUCTOR POWER 320355000 POWER RELAY 320363000 PLUG REALY 366822010 6406H MANUAL 366822022 LOAD CHART, 6406H 460156000 OMNEX T150 TRANSMITTER W/ PROP CTRL 460159000 TETHER CABLE, OMNEX 366520002 JUNCTION BOX ASSY 366466000 WIRE HARNESS, TRUCK FUNCTIONS 680040000 PENDANT ASSEMBLY, PROPORTIONAL 2.
  • Page 42 12. Load test the crane to ensure proper functioning and truck stability. 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company (918) 836-0463 (Tulsa, Oklahoma).
  • Page 43 6406H GENERAL ASSEMBLY HARDWIRED - P/N: 366822001 6-1.0 9/19/08...
  • Page 44 6406H GENERAL ASSEMBLY HARDWIRED - P/N: 366822001 ITEM NO. QTY. PART NO. DESCRIPTION 480988100 BOOM ASSEMBLY, 8406H 366822201 PEDESTAL ASS'Y 6406H HW 480988020 PIN, PIVOT, 8406H 480988025 VALVE COVER 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 480841000 ROPE ASSY...
  • Page 45 6406H PEDESTAL ASSEMBLY HARDWIRED - P/N: 366822201 HYDRAULICS: “HD” PORT: HOIST DOWN “HU” PORT: HOIST UP “CW” PORT: ROTATION CW “CCW” PORT: ROTATION CCW “BU” PORT: LIFT CYL EXTEND “BD” PORT: LIFT CYL RETRACT “EXT” PORT: EXT CYL EXTEND “RET” PORT: EXT CYL RETRACT...
  • Page 46 6406H PEDESTAL ASSEMBLY HARDWIRED - P/N: 366822201 6-4.0 9/19/08...
  • Page 47 480988210 PEDESTAL WELD, LARGE CRANE 360676000 PIN, CYLINDER 360678000 PIN, 3/16 COTTERLESS RING 366822250 CYLINDER, LIFT, 6406H, STROKE - 27.81 320976000 WASHER, FLAT, 3/8 SAE HARDENED 021100000 WASHER SP LK 3/8 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 366333000 BEARING, SPHERICAL 1.25 ID...
  • Page 48 6406H PEDESTAL ASSEMBLY HARDWIRED - P/N: 366822201 ITEM NO. QTY. PART NO. DESCRIPTION 020000000 WASHER FL #10 ZP 015801000 NUT HX NYLK #10-24UNC ZP 366675000 WASHER, NYLON 366673000 PIN, ROTATION STOP 480988255 PLATE, ROTATION STOP BRACKET 017301000 NUT HX NYLK 3/8-16UNC CP 813008000 KIT, HOSE, 8406H 366698000 CORD GRIP .375-.500 3/4"...
  • Page 49 6406H BOOM ASSEMBLY P/N: 480988100 CYL SEAL KIT P/N: 480988151 C’BAL P/N: 360153001 6-7.0 9/19/08...
  • Page 50 6406H BOOM ASSEMBLY P/N: 480988100 ITEM NO. QTY. PART NO. DESCRIPTION 480988110 LOWER BOOM WELD, 8406H 480988120 MID BOOM WELD, 8406H 480988130 UPPER BOOM WELD, 8406H 460052000 WEAR PAD, BOTTOM MID 460053000 WEAR PAD, BOTTOM UPPER 460177160 WEAR PAD, 5.13X3X.25, BOSS 1X3 360767000 PAD BOOM 1.5 O.D.
  • Page 51 6406H ROTATION GEARBOX P/N: 160407 6-9.0 8/8/05...
  • Page 52 6406H ROTATION GEARBOX P/N: 160407 ITEM NO. QTY. PART NO. DESCRIPTION 300058 ADAPTER 308085 BUSHING 316092 CAP BEARING 328126 COVER 334016 GEAR R.H. 338261 HOUSING GEAR 342120 357139 SHAFT OUTPUT 366019 WASHER THRUST 368183 WORM R.H. 402044 BEARING BALL 402105...
  • Page 53 6406H HOIST ASSEMBLY P/N: 123314 SEAL KIT #246048 6-11.0 7/20/05...
  • Page 54 6406H HOIST ASSEMBLY P/N: 123314 ITEM NO. QTY. PART NO. DESCRIPTION 234189 DRUM ASSEMBLY 306042 PISTON-BRAKE 315004 ANCHOR- CABLE 338300 END BRG-MOTOR END 338301 END BRG-GEAR HSG. 338302 HSG-BRAKE 346045 PIN-BRAKE 357513 SHAFT- INPUT 357513 SPACER - FOOT MTG 362284...
  • Page 55 6406H HOIST ASSEMBLY P/N: 123314 ITEM NO. QTY. PART NO. DESCRIPTION 472052 PLUG-SAE O-RING,.562-18NF,HXSOC 474065 TIE PLT-7GAX2.25X10.25,W/Y-DM,IPH8Y 474111 PLATE-SEPARATOR,BRAKE,RPH-12000 486080 SEAL-GH,MIKRON #RWH-675,MB-2590,RPH 490037 SNAP RING-TRUARC #5100-93,OR EQUIV. 494110 SPRING-BRAKE,ASSOC#CV1000-1000-158 494112 SPRING-RPH12000,PRESSURE TO BRAKE 509009 TUBE ASSY-1/4OD,HYD.BRK.,RPH-12000 516033 VALVE-MOTOR CONTROL 4.5:1 RATIO...
  • Page 56 BOLT, SHEAVE W/ ZERK FITTING 480367000 PIN BLOCK 480371000 HOOK SWIVEL 3 METRIC TON 480368000 PIN SWIVEL HOOK 017800000 NUT, HEX-LOCK 1/2-20 NF 366813000 PIN HITCH 360124000 PIN HITCH 040518000 DECAL STAY CLEAR OF LOAD 366399000 DECAL MAX BLOCK LOAD 6406H 6-14.0 8/25/05...
  • Page 57 6406H ELECTRICAL SCHEMATIC HARDWIRED - P/N: 680195001 7-1.0 9/19/08...
  • Page 58 6406H MAIN WIRING HARNESS HARDWIRED - P/N: 460120001 20.0" WHT/RED 10.0" 5.0" PRESS SWITCH -1 RED/WHT WHT/RED 10.0" 4.0" 10.0" A2B SWITCH GREEN RED/BLACK RED/WHT 9.0" PIN-12 WHITE/BLACK PIN-1 RED/BLK PIN-2 ORANGE WHT/BLK PIN-3 ROTATE SWITCH PIN-4 WHITE PIN-5 PIN-6...
  • Page 59 6406H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 19 PIN 8 PIN 12 PIN GND WIRE COLOR WIRE CUT LENGTH GREEN ORANGE RED/WHITE BLACK RED/BLACK BLUE ORANGE/BLACK GREEN/BLACK WHITE/BLACK WHITE BLUE/BLACK BLACK/WHITE GREEN/WHITE BLUE/WHITE BLACK/RED WHITE/RED NOT USED NOT USED...
  • Page 60 6406H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095000 PLUG, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE 480594001 CABLE, PENDANT, 16/10 SO BLACK 366471000 COVER, JUNCTION BOX 366524001 HOUSING, DEUTSCH 12-PIN RECEPTACLE...
  • Page 61 6406H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 START STOP ENGINE POWER IDLE EXTEND ROTATE SLOW BOOM DOWN FAST WHITE HOIST AS VIEWED FROM DOWN BACKSIDE OF PENDANT. POTENTIOMETER 7-5.0 8/11/05...
  • Page 62 6406H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 ITEM PART NO. DESCRIPTION 480501000 HOUSING, PROP. PENDANT MACHINED 480518000 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300000 BOOT, TOGGLE 480567000 CORD GRIP, HUBBELL CONNECTOR 002607000 SCREW, HX HD #10-24 NC X 3/4 LG...
  • Page 63 6406H PENDANT CABLE ASSEMBLY HARDWIRED - P/N: 680113000 INSTALL ON: INSTALL ON: ORANGE WHITE GREEN WHITE W/ RED T BLUE BLACK RED W/BLACK T ORANGE W/BLACK T GREEN W/BLACK T INSTALL ON: WHITE W/BLACK T BLUE W/BLACK T RED W/WHITE T...
  • Page 64 6406H PROPORTIONAL VALVE CONTROLLER HARDWIRED - P/N: 470010000 RISING RAMP FALLING RAMP DITHER AMPLITUDE DITHER FREQ OUTPUT: 2000mA MAX MINIMUM CURRENT I-MIN SETTING: 0 TO 500mA I-MAX SETTING: 600 TO 2000mA CABLE LENGTH: 6 FEET MAXIMUM CURRENT MINIMUM CURRENT ADJUSTMENTS Current is factory set at 150 mA, no adjustment required at installation.
  • Page 65 NOTES...
  • Page 66 6406H HYDRAULIC SCHEMATIC P/N: 366818000 8-1.0 1/25/08...
  • Page 67 6406H HYDRAULIC CONTROL VALVE P/N: 366818000 8-2.0 1/25/08...
  • Page 68 6406H HYDRAULIC CONTROL VALVE P/N: 366818000 ITEM DESCRIPTION NUMBER NUMBER PV70-30AM-0-N-00 366365002 PROP VALVE COIL 4303212 366370001 COIL FR10-30F-0-N-/4.00 366365003 FLOW CONTROL RV10-22H-0-N-35/27.5 366365004 RELIEF VLAVE SV10-21P-0-N-00 366760001 UNLOAD VALVE SV1, SV2 SV10-L40M-0-N-00 480186000 CART VALVE SV3, SV4, SV5 SV10-47AM-0-N-00...
  • Page 69 6406H COUNTERBALANCE VALVE ADJUSTMENT Notice: Counterbalance Valve Adjustment 1. With PTO disengaged and boom properly 1. In an EMERGENCY situation when it supported, remove the plug on the becomes necessary to lower the boom counterbalance valve. Install a pressure without flow present, the CB valve gauge (0-3000 PSI) into the port.
  • Page 70 6406H VALVE OVERRIDE OPERATION In the event that the electrical control system fails the crane can be operated using the manual overrides on the hydraulic control valve. The overrides operate as follows: 1. Proportional – increase flow by turning clockwise.
  • Page 71 6406H GENERAL ASSEMBLY FM - P/N: 366822000 9-1.0 9/19/08...
  • Page 72 FM - P/N: 366822000 ITEM NO. QTY. PART NO. DESCRIPTION 480988100 BOOM ASSEMBLY, 8406H 366822200 PEDESTAL ASS'Y 6406H FM 480988020 PIN, PIVOT, 8406H 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 011605000 SCREW HX HD 1/2UNC X 1-3/4 CP GR5...
  • Page 73 6406H PEDESTAL ASSEMBLY FM - P/N: 366822200 HYDRAULICS: “HD” PORT: HOIST DOWN “HU” PORT: HOIST UP “CW” PORT: ROTATION CW “CCW” PORT: ROTATION CCW “BU” PORT: LIFT CYL EXTEND “BD” PORT: LIFT CYL RETRACT “EXT” PORT: EXT CYL EXTEND “RET” PORT: EXT CYL RETRACT...
  • Page 74 6406H PEDESTAL ASSEMBLY FM - P/N: 366822200 9-4.0 8/21/09...
  • Page 75 480988220 BASE PLATE WELDMENT 480988210 PEDESTAL WELD, LARGE CRANE 360676000 PIN, CYLINDER 360678000 PIN, 3/16 COTTERLESS RING 366822250 CYLINDER, LIFT, 6406H, STROKE - 27.81 366478000 PRESSURE TRANSDUCER 4000 PSI 320976000 WASHER, FLAT, 3/8 SAE HARDENED 021100000 WASHER SP LK 3/8 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 366333000 BEARING, SPHERICAL 1.25 ID...
  • Page 76 017301000 NUT HX NYLK 3/8-16UNC CP 366508000 CORD GRIP HUBBLE F-3 SHC 1036 366698000 CORD GRIP .375-.500 3/4" HUB 366822260 FM RECEIVER, 6406H 680158000 MAIN WIRING HARNESS, FM, CRANE BOX PENDT 020300000 WASHER FL 1/4 330390000 SCREW, HEX HEAD 1/4-20UNC 2-1/4"LG 460177253 WASHER, 0.28 ID X 1.0 OD X .06 THICK...
  • Page 77 NOTES...
  • Page 78 6406H ELECTRICAL SCHEMATIC FM – P/N: 366379000 10-1.0 4/28/06...
  • Page 79 6406H MAIN WIRING HARNESS FM - P/N: 361102000 NOTE: ALL CONNECTIONS OF THIS TYPE ARE TO BE SOLDERED OR WELDED AND HEAT SHRINK APPLIED PIN-B5 11 1 PIN-G3 REAR VIEW PIN-B6 GREY CONTROLLER PLUG REAR VIEW 36in SEE TABLE SEE NOTE2...
  • Page 80 6406H MAIN WIRING HARNESS FM - P/N: 361102000 ITEM NO. QTY. PART NO. DESCRIPTION 680163000 HOUSING DEUTSCH 12-PIN (GRAY) 366367001 HOUSING DEUTSCH CONNECTOR 366367002 WEDGE DEUTSCH PLUG 2-PIN 366367003 CONTACT DEUTSCH CONNECTOR (SOCKET) 366376001 HOUSING DEUTSCH RECEPTACLE 4-PIN 366376002 WEDGE DEUTSCH 4-PIN...
  • Page 81 FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash slowly as the yellow light begins to flash rapidly. If the yellow light is rapidly flashing this indicates that the unit is transmitting.
  • Page 82 FM CONTROL USE AND CARE AUXILIARY SWITCHES Functions described in this paragraph will not work if not properly connected to the vehicle at the time of installation. Toggle the Engine Fast Idle/AUX switch up to provide a maintained voltage to a throttle control, toggle the switch up again to return to low idle.
  • Page 83 FM CONTROL TRANSMITTER - P/N: 460156000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460167000 HANDLE, TRANSMITTER W/ TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) 10-6.0 4/17/06...
  • Page 84 FM CONTROL TRANSMITTER - P/N: 460156000 10-7.0 4/17/06...
  • Page 85 NOTES...
  • Page 86 FM CONTROL TRANSMITTER - P/N: 460156000 10-8.0 4/17/06...
  • Page 87 FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-9.0 4/19/06...
  • Page 88 FM CONTROL RECEIVER DIAGNOSTICS ESTOP FAULT LINK STATUS RED RED-GRN 10-10.0 4/19/06...
  • Page 89 FM CONTROL TROUBLESHOOTING CHART 1 10-11.0 4/19/06...
  • Page 90 FM CONTROL TROUBLESHOOTING CHART 2 10-12.0 4/19/06...
  • Page 91 FM CONTROL TROUBLESHOOTING CHART 3 10-13.0 4/19/06...
  • Page 92 FM CONTROL CALIBRATING PROPORTIONAL CONTROLS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-14.0 4/19/06...
  • Page 93 FM CONTROL ID CODE PROGRAMING YELLOW YELLOW YELLOW YELLOW 10-15.0 4/19/06...
  • Page 94 FM CONTROL ID CODE PROGRAMING (CONT.) 10-16.0 4/19/06...
  • Page 95 6406H LOAD CHART P/N: 366822022 12-1.0 9/19/08...
  • Page 96 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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