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Auto Crane 5005H Owner's Manual

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OWNERS MANUAL
5005H
REVISION 2/2000
PART NO. 999937
SERIAL NO. __________________________
AUTO CRANE COMPANY
P.O. Box 580697, Tulsa, OK 74158-0697
4707 North Mingo Road, Tulsa, OK 74117
Phone (918) 836-0463
Sales Fax (918) 438-6688
Service Fax (918) 834-5979
Courtesy of Crane.Market

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  • Page 1 OWNERS MANUAL 5005H REVISION 2/2000 PART NO. 999937 SERIAL NO. __________________________ AUTO CRANE COMPANY P.O. Box 580697, Tulsa, OK 74158-0697 4707 North Mingo Road, Tulsa, OK 74117 Phone (918) 836-0463 Sales Fax (918) 438-6688 Service Fax (918) 834-5979 Courtesy of Crane.Market...
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  • Page 3 The boom can fail far below its rated capacity. v weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 4: Table Of Contents

    5005H SERIES - OWNER'S MANUAL TABLE OF CONTENTS INTRODUCTION ..........

  • Page 5: Introduction

    Auto Crane has incorporated several safety features problem. If, through no fault of Auto Crane Company, in the 5005H series cranes for your protection. The it is necessary to send an experienced factory choice of materials and the design of the electrical serviceman on a field service call, the rates stated in the system minimizes weight and lengthens durability.

  • Page 6: Operating Practices & Warnings

    Switch on that will cause unsafe operating conditions! 15. ALWAYS store outriggers before road travel. WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel.

  • Page 7: Operation Of Unit / Outriggers

    37. Store pendant control on proper location (in cab or on park for automatic transmissions). Activate any crane power switches. For Auto Crane units requiring crane). battery and hydraulic operation, engage emergency 38. Return outriggers to stowed position. Make sure they...
  • Page 8 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS 7 Operators and operator trainees should have normal depth perception, coordination, and no tendencies to dizziness or similar undesirable characteristics. 1 Crane operation shall be limited to personnel with the following minimum qualifications: 8 In addition to the above listed requirements, the A.
  • Page 9 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES B. land the suspended load and boom, if practical. F. During lifting care shall be taken that: 1. there is no sudden acceleration or 15 The operator shall be familiar with the equipment deceleration of the moving load.
  • Page 10 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25 In transit with no load and boom lowered the clearance shall be specified in Table 1. OPERATING NEAR ELECTRICAL POWER 26 A qualified signalperson shall be assigned to observe LINES the clearance and give warning before approaching the above limits.

  • Page 11: Inspection, Testing & Maintenance

    INSPECTION, TESTING AND MAINTENANCE GENERAL G. electrical apparatus for malfunctioning, signs of INSPECTION CLASSIFICATION excessive deterioration, dirt and moisture accumula- tion 27 Initial inspection. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be H. hydraulic system for proper oil level and leaks daily inspected by a designated person to insure compli- I.
  • Page 12 INSPECTION, TESTING AND MAINTENANCE GENERAL elements in contact or otherwise protect the necessary to determine origin of the problem before components corrective action can be taken. 39 Hydraulic and pneumatic pumps and motors 43 Labels are to be in place and legible. inspection.
  • Page 13 INSPECTION, TESTING AND MAINTENANCE GENERAL tested by or under the direction of an A. functional operating mechanism appointed person. B. safety devices C. control systems 48 Test loads shall not exceed 110% of the manufac- turer's load ratings. 55 Repairs or replacements shall be provided as needed for operation.
  • Page 14 INSPECTION, TESTING AND MAINTENANCE GENERAL 3. broken or cut strands; 1. sections in contact with saddles, equalizer sheaves, or other sheaves where rope travel 4. number, distribution and type of visible is limited broken wires. When such damage is discovered, the rope shall either be 2.
  • Page 15 INSPECTION, TESTING AND MAINTENANCE GENERAL G. In standing ropes, more than two broken wires in 65 Before cutting a rope, seizing shall be placed on each one lay in sections beyond end connections or more side of the place where the rope is to be cut to prevent than one broken wire at an end connection.

  • Page 16: Mounting And Installation

    MOUNTING and INSTALLATION 5005H 1. CHECK TO MAKE SURE THE FOLLOWING ITEMS ARE WITH YOUR CRANE: ITEM PART NO. DESCRIPTION 360602000 Swivel Block 360247000 Vented Relief Valve (Non-proportional Units Only) 480525000 Control Valve Assembly (Proportional Units Only) 360030000 Pump Assembly (Optional)
  • Page 17 9. CHECK FOR PROPER PRESSURE AND RETURN LINE HOOK-UP TO CRANE: RIGHT SIDE AS VIEWED FROM THE REAR OF THE CRANE. 10. USE MEDIUM PRESSURE AUTO CRANE FILTER IN THE RETURN LINE UNLESS FILTER EXIT PORT IS MOUNTED DIRECTLY TO THE RESERVOIR.
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  • Page 20 BOOM SUPPORT 5005H SERIES WARNING: As with all Auto Crane power rotation units, the 4004H does require a boom support. Suggested Boom Support: Auto Crane P/N 726175 AW726175 7/98 2-2.2.0 Courtesy of Crane.Market...
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  • Page 30 INSTALLATION & SETUP PROCEDURE DIGITAL PULSE WIDTH AMPLIFIER INSTALLATION: 1. Install amplifier at a convenient location near the proportional crane terminal strip (see Proportional Crane Wiring Diagrams) using two screws and lock nuts provided. 2. At the 12-station terminal block, disconnect all power to the system. 3.
  • Page 31 INSTALLATION & SETUP PROCEDURE DIGITAL PULSE WIDTH AMPLIFIER “Zero” is the maximum speed setting and “F” is the most reduced speed setting. To set the high range dial, turn CLOCKWISE direction for DECREASED FLOW; turn COUNTERCLOCKWISE direction for INCREASED FLOW. This operation adjusts the trigger “Dead Band”...
  • Page 32 OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE IF THE THREE FUNCTIONS, BOOM DOWN, HOIST UP AND EXTEND OUT, QUIT WORKING, the problem probably lies in either the Overload System or the Anti-2-block system or both. If these three functions are NOT WORKING and most other functions are, an investigation should be made as follows: (reference: Figure 1) functions which could cause additional 1 ANTI-2-BLOCK...
  • Page 33 OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE 2-6.0.0 OVLD 1/99 Courtesy of Crane.Market...
  • Page 34 RELAY BOX ASSEMBLY P/N 366999 366999 3/98 2-6.1.0 Courtesy of Crane.Market...
  • Page 35 RELAY BOX ASSEMBLY P/N 366999 ITEM DESCRIPTION 366990 PLASTIC ENCLOSURE W/ 6 DRILL HOLES 366968 CORD CONNECTOR 366967 SHIELDED CABLE 3-CONDUCTOR 18-20 320363 TERMINAL CONNECTOR PLUG 366980 PIGGY BACK TERMINAL INSULATED 18-20 320355 BOSCH DROP OUT RELAY 005901 HEX HD SCREW 1/4-20 NC x 1/2 LG 016300 LOCK NUT 1/4-20 NC 320357...

  • Page 36: Optimeter Troubleshooting

    OPTIMETER TROUBLE SHOOTING GUIDE Follow the troubleshooting sequence. 1. Obtain the proper wiring diagram and check 7. Check terminal “m” for 0.5 volts with trigger wiring. released. A. Solid truck voltage at terminal “m” means a 2. With truck running, check terminal “L” voltage loss of ground.
  • Page 37 OPTIMETER TROUBLE SHOOTING GUIDE 10. Set the two adjustment switches (hi and lo) to 12. The HI switch takes the "dead space" out of number “4”. (One side of the switch knob has the full trigger position, and will continue to an indicator.) lower the high signal to half the flow at the maximum trigger pulled position.The higher the...
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  • Page 42 SPEED CONTROL KIT, P/N 751140 NOTES: 1. THIS DIAGRAM SHOWS SPEED CONTROL INSTALLTION WITH OR WITHOUT AN AIR COMPRESSOR. DISREGARD ISOLATOR BLOCK & PRESSURE SWITCH ON DIAGRAM IF NOT USING AN AIR COMPRESSOR. 2. REMOVE METAL JUMPER CLIP FROM CONTROL MODULE IF SO EQUIPPED (S500-A5).
  • Page 43 ENGINE START/STOP RELAY KIT P/N 480533 ITEM DESCRIPTION 320355 12V RELAY 320363 RELAY PLUG 320357 FEMALE SPADE LOCK CONNECTOR 480495 FLANGED SPADE TERMINAL 000402 1/4 TERMINAL RING 000501 5/16 TERMINAL RING 6’ 800595 GREEN 16 GA WIRE 49’ 800590 BLACK 16 GA WIRE 17’...
  • Page 44 AUXILIARY RELAY KIT P/N 480534 ITEM DESCRIPTION 320355 12V RELAY 320363 RELAY PLUG 320357 FEMALE SPADE LOCK CONNECTOR 000101 #6 TERMINAL RING 000402 1/4 TERMINAL RING 000501 5/16 TERMINAL RING 38’ 800595 GREEN 16 GA WIRE 10’ 800593 RED 16 GA WIRE 25’...
  • Page 45 HYDRAULICS 5005H Disengage PTO. Remove gauge and Vented Relief Valve Setting reinstall the pipe plug. Crane is now The crane must receive 6 to 7 Gallons ready for use. Per Minute (GPM) and 2200 PSI. To assure proper flow, install an in-line...
  • Page 46 HYDRAULICS 5005H similar to press the steel button) and item 16, located on the side of the simultaneously operate the boom retract CB valve block towards the right function. If the reading is higher, check side of the boom.) the proportional system troubleshooting...
  • Page 47 HYDRAULICS - 5005H 16' MAN. EXT. Proportional Relief Valve Vented Relief Valve Setting Setting The crane must receive 6 to 7 Gallons Per Minute (GPM) and 2350 psi. To assure proper The crane must receive 6 to 7 Gallons Per flow, install an in-line flow meter between the Minute (GPM) and 2350 PSI.
  • Page 48 HYDRAULICS - 5005H 16' MAN. EXT. REF. :AW-093 COUNTERBALANCE VALVE ADJUSTMENT 5005 Turning adjustment screw too far will cause valve to come apart on the inside. This condi- tion is not repairable. After boom is lowered, turn adjustment screw Counterbalance Valve Adjustment counter clockwise the approximate number of turns made during lowering procedure.
  • Page 49 To decrease boom down speed, turn adjust- ment knob clockwise. Use locking set screw on adjustment knob to hold desired position. Courtesy of Crane.Market...
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  • Page 51 High pressure oil can be injected through the skin causing severe injury, or death. The hydraulic system of the 5005H power version is electrically operated and requires a minimum of 12V for satisfac- tory performance. The hydraulic pump is bi-rotational with a pressure relief setting of 2200 psi (2350 psi for 16' manual.).
  • Page 52 Make sure pressure relief valve is correctly set. CAUTION The Auto Crane 5005H series cranes are manufactured with a standard overload protection system to prevent structural damage to the crane. When the crane load rating is exceeded, main boom down, extend out, and hoist up will not function. These operations cannot be used again until the load on the crane is reduced.

  • Page 53: Life Of Wire Line

    Avoid abrasive action and contact with sharp corner. • Frequency of use. Auto Crane units, up to 2,400 pound ratings use 3/16 inch diameter galvanized pre-formed 7 x 19 aircraft cable. This cable has a working strength, when new, of 4,200 pounds.

  • Page 54: Lubrication & Maintenance Schedule

    LUBRICATION & MAINTENANCE SCHEDULE 5005H CRANE WEEKLY 3 MOS 6 MOS YEAR SERVICE NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMA- LOAD HOOK TION, CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY CABLE DRUM ON DRUM CHECK FOR FLATTENING, KINKS, &...
  • Page 55 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record. Additional copies are available from your local distributor.
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  • Page 68: Boom Assembly

    BOOM ASSEMBLY (10-16) P/N 360860 - MODEL 5005H/EH aw360860 4/99 4-4.1.0 Courtesy of Crane.Market...
  • Page 69 BOOM ASSEMBLY (10-16) P/N 360860 - MODEL 5005H/EH ITEM DESCRIPTION 360861 LOWER BOOM 360862 UPPER BOOM 360152 BOOM EXTENSION CYLINDER 360545 INNER BOOM RETAINER 360167 LOWER SLIDE PAD RETAINER 480032 BOOM PAD 480033 LARGE SHIM .032 THICK 360121 UPPER BOOM EXTENSION CYLINDER PIN...
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  • Page 77: Automatic Safety Brake

    AUTOMATIC SAFETY BRAKE ASSEMBLY (OIL COOLED) HOIST ASSEMBLY INSTRUCTIONS: Winch has right hand worm and gear. Cable spools over drum. Use number one slots for brake balls(7) in cam plate(2). Install brake hub(5) through brake housing(4) on winch worm with key. Assemble balls(7) in cam plate(2) using hard grease to hold balls in place.
  • Page 78 AUTOMATIC SAFETY BRAKE ASSEMBLY (OIL COOLED) HOIST ITEM DESCRIPTION 360367 FLAT SPRING 360331 CAM PLATE 360450 HOUSING COVER 360336 BRAKE HOUSING 360339 BRAKE HUB 360342 RETAINER PLATE 360345 BRAKE BALL 360453 CAPSCREW 1/4 NC x 1 360368 COIL SPRING 360456 CAPSCREW 3/8 NC x 1 1/2 360371 THREAD SEAL...
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  • Page 81 HOIST ACTUATOR P/N 480075 AW480075 10/98 4-10.0.0 Courtesy of Crane.Market...
  • Page 82 HOIST ACTUATOR P/N 480075 ITEM DESCRIPTION 360450 WORM BRAKE COVER 360359 GASKET 360368 SPRING 360367 FLAT SPRING 360342 RETAINER PLATE 360364 THRUST PLATE 360331 CAM PLATE 360345 BRAKE BALL 360339 BRAKE HUB 360336 BRAKE HOUSING 360358 GASKET 360346 BEARING 480078 OUTPUT SHAFT 480094 KEY 3/8 SQ...
  • Page 83 HOIST ACTUATOR P/N 480075 ITEM DESCRIPTION 360463 SOC HD CAPSCREW 1/4 NC x 7/8 360453 HEX HD w/ NYLOCK CAPSCREW 1/4 NC x 1 GR5 360456 HEX HD CAPSCREW 1/8 NC x 1 1/2 GR5 360465 THREAD SEAL 360353 HEX JAM NUT 3/8 NC 360371 THREAD SEAL 360455...
  • Page 84 IN-COMPARTMENT (IC) PENDANT INSTALLATION 5005H SERIES AW178 12/98 4-11.0.0 Courtesy of Crane.Market...
  • Page 85 IN-COMPARTMENT (IC) PENDANT INSTALLATION 5005H SERIES ITEM DESCRIPTION 480490 22 STATION TERMINAL BLOCK DECAL 48091-080 22 STATION / 19 PIN SOCKET HARNESS 480626 PENDANT BRACKET 480493 22 STATION TERMINAL BLOCK COVER 000404 ROUND HEAD SCREW #6-32 NC x 5/8 015400...
  • Page 86 FM REMOTE INSTALLATION 5005H AW179 3/98 4-12.0.0 Courtesy of Crane.Market...
  • Page 87 FM REMOTE INSTALLATION 5005H ITEM DESCRIPTION 480492 CRANE PIGTAIL HARNESS 480490 22 STATION TERMINAL BLOCK DECAL 480491-080 22 STATION / 19 PIN SOCKET HARNESS 480626 PENDANT BRACKET 480493 22 STATION TERMINAL BLOCK COVER 000404 RD HD #6-32 NC x 5/8...
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  • Page 89 ELECTRICAL ASSEMBLY P/N 366200 ITEM DESCRIPTION REFERENCE LOAD SENSOR REFERENCE RELAY BOX ASSEMBLY REFERENCE CONDUCTOR BOX ASSEMBLY REFERENCE CONDUCTOR BOX ASSEMBLY REFERENCE CONDUCTOR BOX ASSEMBLY REFERENCE CONDUCTOR CABLE REFERENCE POWER CONDUCTOR REFERENCE CONDUCTOR REFERENCE SHRINK TUBING ¼ IN. X 3 IN. 366200 2/2000 5-2.0.0 Courtesy of Crane.Market...
  • Page 90 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS PROPORTIONAL (-200, -400) AW353 12/97 5-3.0.0 Courtesy of Crane.Market...
  • Page 91 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS PROPORTIONAL (-200, -400) ITEM DESCRIPTION 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 680044 RECEPTACLE ASSEMBLY 366097 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400 HX NUT #6-32 480384...
  • Page 92 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS PROPORTIONAL (-200, -400) AW353 12/97 Courtesy of Crane.Market...
  • Page 93 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS LESS PROPROTIONAL (-100, -300) AW354 12/97 5-4.0.0 Courtesy of Crane.Market...
  • Page 94 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS LESS PROPROTIONAL (-100, -300) ITEM DESCRIPTION 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 680044 RECEPTACLE ASSEMBLY 366097 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400 HX NUT #6-32 480384...
  • Page 95 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS PROP. IC (-210, -410, -411, -412) AW355 12/97 5-5.0.0 Courtesy of Crane.Market...
  • Page 96 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS PROP. IC (-210, -410, -411, -412) ITEM DESCRIPTION 480386 CRANE PIGTAIL HARNESS 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 480626 PENDANT RECEPTACLE BRACKET 366097 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400...
  • Page 97 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS LESS PROP. IC (-110, -310) AW356 12/97 5-6.0.0 Courtesy of Crane.Market...
  • Page 98 CRANE WIRING w/ 4 & 8 FUNCTION PENDANTS LESS PROP. IC (-110, -310) ITEM DESCRIPTION 480386 CRANE PIGTAIL HARNESS 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 480626 PENDANT RECEPTACLE BRACKET 366097 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400...
  • Page 99 CRANE WIRING w/ 8 FUNCTION PENDANT PROP. IC & 12 FUNCTION FM REMOTE (-510,-530) AW357 12/97 5-7.0.0 Courtesy of Crane.Market...
  • Page 100 CRANE WIRING w/ 8 FUNCTION PENDANT PROP. IC & 12 FUNCTION FM REMOTE (-510,-530) ITEM DESCRIPTION 480386 CRANE PIGTAIL HARNESS 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 480626 PENDANT RECEPTACLE BRACKET 366097 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400...
  • Page 101 CRANE WIRING w/ FM REMOTE, PROPORTIONAL (-500,-520) AW358 12/97 5-8.0.0 Courtesy of Crane.Market...
  • Page 102 CRANE WIRING w/ FM REMOTE, PROPORTIONAL (-500,-520) ITEM DESCRIPTION 480386 CRANE PIGTAIL HARNESS 646900 SWITCH 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 480626 PENDANT RECEPTACLE BRACKET 366095 PENDANT RECEPTACLE CAP 000404 RD HD SCREW #6-32 x 5/8 019600 WASHER SP LK #6 015400 HEX NUT #6-32 480384...
  • Page 103 PENDANT RECEPTACLE ASSEMBLY P/N 680044 ITEM DESCRIPTION 366095 19 PIN RECEPTACLE 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 480385 CONDUCTOR ASSEMBLY 001105 BUTT CONNECTOR TERMINAL NON-INSS 10-12 GA 002012 RING TERMINAL #6 / 18-22 GA 4" 490243 HEAT SHRINK TUBING AW680044 3/98 5-9.0.0 Courtesy of Crane.Market...
  • Page 104 REMOVABLE 4 FUNCTION 19 PIN PENDANT ASSEMBLY P/N 680083 AW680083 3/98 5-10.0.0 Courtesy of Crane.Market...
  • Page 105 REMOVABLE 4 FUNCTION 19 PIN PENDANT ASSEMBLY P/N 680083 ITEM DESCRIPTION 631601 PENDANT HOUSING 631700 BOTTOM COVER 634200 TOGGLE SWITCH 640300 TOGGLE SWITCH BOOT 005001 ST SLT PAN HD SCREW #8 x 3/4 005101 ST SLT PAN HD SCREW #8 x 1 1/4 633801 CABLE ADAPTER 480594...
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  • Page 108 STANDARD 4 FUNCTION PENDANT ASSEMBLY P/N 680037 AW680037 3/98 5-12.0.0 Courtesy of Crane.Market...
  • Page 109 STANDARD 4 FUNCTION PENDANT ASSEMBLY P/N 680037 ITEM DESCRIPTION 480501 PENDANT HOUSING 480513 COVER PLATE DECAL *REF 640300 TOGGLE SWITCH BOOT 480567 HUBBELL CONNECTOR CORD GRIP 002607 SCREW #10-24 NC x 3/4 015801 HEX LOCK NUT #10-24 NC 634200 TOGGLE DPDT SWITCH 480504 BACK PLATE 480516...
  • Page 110 PROPORTIONAL 4 FUNCTION PENDANT ASSEMBLY P/N 680038 AW680038 3/98 5-13.0.0 Courtesy of Crane.Market...
  • Page 111 PROPORTIONAL 4 FUNCTION PENDANT ASSEMBLY P/N 680038 ITEM DESCRIPTION 480501 PENDANT HOUSING 480513 COVER PLATE DECAL *REF 640300 TOGGLE SWITCH BOOT 480567 HUBBELL CONNECTOR CORD GRIP 002607 SCREW #10-24 NC x 3/4 015801 HEX LOCK NUT #10-24 NC 480507 POTENTIOMETER ASSEMBLY 480506 TRIGGER 480517...
  • Page 112 STANDARD 8 FUNCTION PENDANT ASSEMBLY P/N 680039 AW680039 3/98 5-14.0.0 Courtesy of Crane.Market...
  • Page 113 STANDARD 8 FUNCTION PENDANT ASSEMBLY P/N 680039 ITEM DESCRIPTION 480501 PENDANT HOUSING 480513 COVER PLATE DECAL *REF 640300 TOGGLE SWITCH BOOT 480567 HUBBELL CONNECTOR CORD GRIP 002607 SCREW #10-24 NC x 3/4 015801 HEX LOCK NUT #10-24 NC 634200 TOGGLE DPDT SWITCH 480504 BACK PLATE 480516...
  • Page 114 PROPORTIONAL 8 FUNCTION PENDANT ASSEMBLY P/N 680040 Notes: AW680040 8/98 5-15.0.0 Courtesy of Crane.Market...
  • Page 115 PROPORTIONAL 8 FUNCTION PENDANT ASSEMBLY P/N 680040 ITEM PART NUMBER DESCRIPTION 480501 PENDANT HOUSING 480518 COVER PLATE DECAL *REF 640300 TOGGLE SWITCH BOOT 480567 HUBBELL CONNECTOR CORD GRIP 002607 SCREW #10 NC x 3/4 015801 HEX LOCK NUT #10 NC 480507 POTENTIOMETER ASSEMBLY 480506...
  • Page 116 PENDANT CABLE ASSEMBLY P/N 680041 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 002012 RING TERMINAL #6 / 18-22 GA 6" 490243 HEAT SHRINK TUBING x 6" AW680041 3/98 5-16.0.0 Courtesy of Crane.Market...
  • Page 117 PENDANT CABLE ASSEMBLY P/N 680113 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 480510 RING TERMINAL #6 / 14-16 GA 002012 FEMALE BULLET CONNECTOR 6" 490243 HEAT SHRINK TUBING x 6"...
  • Page 118 PENDANT CABLE ASSEMBLY P/N 680042 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 002012 RING TERMINAL #6 / 18-22 GA 6" 490243 HEAT SHRINK TUBING x 6" AW680042 3/98 5-18.0.0 Courtesy of Crane.Market...
  • Page 119 PENDANT CABLE ASSEMBLY P/N 680043 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 480510 FEMALE BULLET CONNECTOR 002012 RING TERMINAL #6 / 18-22 GA 6" 490243 HEAT SHRINK TUBING x 6"...
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  • Page 121 FM REMOTE TRANSMITTER P/N 480623 ITEM DESCRIPTION 480621-002 FM Remote Transmitter (Toggle Pistol Grip) 640300 Toggle Boot 480605 4 Volt Battery AW480623 2/2000 5-21.0.0 Courtesy of Crane.Market...
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  • Page 134 3/16 sq. key x 1 5/8 long. NOTES: 1. Pump speed - 800 RPM for 4004H and 950 RPM for 5005H. 2. To order HYDRAULIC PUMP ASSEMBLY use P/N 360030 - which consists of HYDRAULIC PUMP (P/N 360029), 3/4-14NPT/1-5/16-12 JIC ADAPTER (P/N 360055) SUCTION AND 3/4-14 NPT/ 1 1/16-12 JIC (750399) PRESSURE.
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  • Page 136 TRAVELING BLOCK ASSEMBLY P/N 360480 ITEM DESCRIPTION 480362 SIDE PLATE 240236 SHEAVE ASSEMBLY 480364 LOWER TACKLE 480371 SWIVEL HOOK - 3 TON 480372 BOLT x 3 1/4 GR8 w/ GREASE ZERK 017800 LOCK NUT 1/2 NC 480367 BLOCK PIN 480368 SWIVEL HOOK PIN 360124 HITCH PIN...
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