Auto Crane 10006H Owner's Manual
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Auto Crane 10006H Owner's Manual

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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
10006H
Manual No. 460099000
Rev. 9/8/05
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 10006H OWNERS MANUAL Manual No. 460099000 Rev. 9/8/05 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 5 1. This information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 9: Table Of Contents

    10006H TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-2.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 CONTROLLER OPERATIONS 2-8.0 INSPECTION, TESTING, AND MAINTENANCE 3-1.0 LUBRICATION AND MAINTENACE SCHEDULE 3-9.0...

  • Page 11: Introduction

    The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...

  • Page 13: General Specifications

    10006H GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 24.5 in (0.62 m) Second boom will reach from 12 feet 4 inches to 20 feet 4 inches. Height: 36.0 in (0.91 m) Third boom will reach from 20 feet 4 inches to 25 feet 4 inches.

  • Page 14: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.

  • Page 16: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended for use on any applications involving the lifting or moving of personnel. 2-3.0...

  • Page 17: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 18 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.

  • Page 20: Operation Of Unit / Outriggers

    --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.
  • Page 21 FM CONTROL SYSTEM OPERATION TRANSMITTER LAYOUT The red light to the left of the Power On/Off button indicates low transmitter battery. As the battery runs down, the light will begin to flash. It will flash increasingly faster as the battery power decreases (see “Charging the Transmitter”).
  • Page 22 FM CONTROL SYSTEM OPERATION AUXILLARY BUTTONS Functions described in this paragraph will not worked if not properly connected to the vehicle at the time of installation. Press the Engine Slow/Fast button to provide a maintained voltage to a throttle control. To stop the engine, press the Engine Start/Stop button. To start the engine, press the Engine Start/Stop button a second time within five (5) seconds of releasing it.
  • Page 23 INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 24 INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 25 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...
  • Page 26 TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 27 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 28 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.
  • Page 29 MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
  • Page 30 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 31 10006H LUBRICATION & MAINTENANCE SCHEDULE SERVICE NOTES DAY WKLY 3 MOS 6 MOS YEAR PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...
  • Page 32 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.

  • Page 33: Safety Decal Section

    10006H SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000 DECAL:...
  • Page 34 10006H SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 35 10006H SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
  • Page 36 10006H DECAL LAYOUT P/N: 460087000 4-4.0 8/16/05...
  • Page 37 10006H DECAL LAYOUT P/N: 460087000 ITEM NO. QTY. PART NO. DESCRIPTION 460075000 DECAL, LOAD CHART 10006H 460088000 DECAL 10006H 040517000 DECAL STAY CLEAR OF BOOM 040519000 DECAL DANGER SCISSOR POINT DECAL DANGER "ELECTROCUTION HAZARD" 040529000 POWER LINE 040579000 DECAL OPERATION INSTRUCTIONS...
  • Page 38 NOTES...

  • Page 39: General Dimensions

    10006H GENERAL DIMENSIONS NOTE: CG IS APPROXIMATE. 5-1.0 7/26/05...

  • Page 40: Mounting And Installation

    WASHER SP LK 7/8 460100002 TRANSMITTER 366500008 CABLE PENDANT/CHARGE 366504000 BATTERY CHARGER CIGARETTE LIGHTER 015104 7/8-14 UNF X 5 HH GR8 460075000 DECAL LOAD CHART 10006H 460099000 MANUAL 10006H 360708000 BRACKET PENDANT PLUG 725321 NUT NYLON LOCK HX 8-32 UNC 001302 SCREW 8-32 UNC X .5...
  • Page 41 12. Load test the crane to ensure proper functioning and truck stability. 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company (918) 836-0463 (Tulsa, Oklahoma).
  • Page 42 10006H GENERAL ASSEMBLY HARDWIRED - P/N: 460000001 12 13 11 9 8 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 3 16 RETRACT EXTEND PORT #8 PORT #7 ELECTRICAL SCHEMATIC P/N: 366372000 HYDRAULIC SCHEMATIC P/N: 460114000 6-1.0 8/16/05...

  • Page 43: Boom Assembly

    460040001 PEDESTAL ASSY HARDWIRE 460062000 PIN, PIVOT 460073000 COVER, REAR 460087000 DECAL LAYOUT 460095000 SHIP KIT, 10006H HARDWIRE 460090000 WIRE ROPE ASSY 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 021100000 WASHER SP LK 3/8 239300000 ZERK, GREASE...
  • Page 44 10006H PEDESTAL ASSEMBLY HARDWIRED - P/N: 460040001 76 47 HYDRAULICS: PORT #1: HOIST DOWN (REAR MOTOR PORT) PORT #2: HOIST UP (FRONT MOTOR PORT) PORT #3: ROTATION CCW (LOWER MOTOR PORT) PORT #4: ROTATION CW (UPPER MOTOR PORT) PORT #5: LIFT CYL EXTEND...
  • Page 45 10006H PEDESTAL ASSEMBLY HARDWIRED - P/N: 460040001 63 64 6-4.0 8/16/05...

  • Page 46: Rotation Gearbox

    10006H PEDESTAL ASSEMBLY HARDWIRED - P/N: 460040001 ITEM NO. QTY. PART NO. DESCRIPTION 460046000 BASE PLATE WELD 460041000 PEDESTAL WELD 372064000 ROTATION BEARING 023902000 WASHER FL 5/8 HARDENED 490171000 SCREW HX HD 5/8-11UNC X 2 1/4 LG GR8 366393000 SCREW HX HD 5/8-11UNC X 2 1/2 LG GR8...
  • Page 47 10006H PEDESTAL ASSEMBLY HARDWIRED - P/N: 460040001 ITEM NO. QTY. PART NO. DESCRIPTION 123406 WINCH 407314000 WASHER FL 5/8 X 1 5/16 OD HARDENED 372041000 FITTING 8JIC/10SAE STRAIGHT 8-10 F5OX 460079000 BEARING, ROTATION STOP 460064000 PIN, ROTATION STOP 460065000 COVER, ROTATION STOP...
  • Page 48 10006H BOOM ASSY P/N: 460030000 NOTES: APPLY LOCTITE 609 TO THREADS BEFORE INSTALLING. APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION CYL SEAL KIT P/N: 366331001 C'BAL P/N: 360153001 6-7.0 8/18/05...
  • Page 49 10006H BOOM ASSY P/N: 460030000 ITEM NO. QTY. PART NO. DESCRIPTION 460031000 BOOM WELDMENT, LOWER 460033000 BOOM WELDMENT, MID 460035000 BOOM WELDMENT, UPPER 460052000 WEAR PAD, BOTTOM MID 460053000 WEAR PAD, BOTTOM UPPER 460054000 WEAR PAD, TOP UPPER 460055000 WEAR PAD, TOP MID 360767000 PAD BOOM 1.5 O.D.
  • Page 50 10006H ROTATION GEARBOX P/N: 460060000 6-9.0 7/27/05...
  • Page 51 10006H ROTATION GEARBOX P/N: 460060000 ITEM QTY PART NO DESRIPTION 460060002 COVER 460060003 GEAR, WORM 460060004 RETAINER, BEARING 460060005 WORM, SK-RH-SI 460060006 SHIM, METAL (.005) 460060008 SPACER 460060010 HSG, 11/16, 5 MTG DOWN 460060011 SPACER 460060012 SHAFT, OUTPUT 12T 5/7 M 460060013 NUT, CASTELL, 1"-20 TPI...

  • Page 52: Hoist Assembly

    10006H HOIST ASSEMBLY P/N: 123406 6-11.0 7/28/05...
  • Page 53 10006H HOIST ASSEMBLY P/N: 123406 ITEM QTY DESCRIPTION 234195 ASSEMBLY-DRUM, RPH 5000, SHORT DRUM, AUTO CRANE 296611 ASSEMBLY-MOTOR END BEARING, RPH 5000 AUTO CRANE 306042 PISTON-BRAKE, RPH-12000 315004 ANCHOR-CABLE, RPH 3000 A/C WINCH 334177 GEAR-RING, DUCTILE IRON, RPH-15000 338297 END BEARING, GEAR HOUSING, RPH-15000, DUCTILE 338302 HOUSING-BRAKE, RPH 12000 346045 PIN-BRAKE, RPH 12, .375 DIA X 2.125 LG...
  • Page 54 10006H HOIST ASSEMBLY P/N: 123406 ITEM QTY P/N. DESCRIPTION 494112 SPRING-RPH 12000, PRESSURE TO BRAKE 509126 TUBE-HYDRAULIC BRAKE RELEASE, RPH 5000 516040 VALVE-MOTOR CONTROL, SUN HYDRAULICS, YCCW LJN GK 518037 THRUST WASHER-TORRINGTON #TRA-1018 518047 THRUST WASHER-.063 THK x 1.50 OD 518052 THRUST WASHER-1.37 OD, RPG 12000...
  • Page 55 10006H TRAVELING BLOCK ASSEMBLY P/N: 460125000 ITEM NO. QTY. PART NO. DESCRIPTION 460127000 TACKLE LOWER 460126000 SIDE PLATE TRAVELING BLOCK 480366000 HOOK SWIVEL 6 METRIC TON 490256000 SHEAVE ASSY 7/16 ROPE 490313000 BOLT, SHEAVE W/ZERK FITTING 018600000 NUT HX NYLK 3/4-16UNF CP...
  • Page 56 10006H ELECTRICAL SCHEMATIC HARDWIRED – P/N: 366372000 JUNCTION BOX 12 PIN CONNECTOR GREEN GREEN HOIST UP RED/BLACK RED/BLACK BLACK WHITE/BLACK ORANGE ORANGE ROT SW CW HOIST DOWN WHITE ROT SW CCW BLUE BLUE BLACK GREEN/BLACK GREEN/BLACK ROTATE CCW ORANGE/BLACK ORANGE/BLACK...
  • Page 57 10006H MAIN WIRING HARNESS HARDWIRED - P/N: 460120000 1514 20.0" WHT/RED 10.0" 87A 85 5.0" PRESS SWITCH -1 RED/WHT 10.0" 4.0" WHT/RED 10.0" A2B SWITCH WHT/RED RED/BLK RED/WHT 9.0" WHT/BLK SOLDER TIPS PIN-12 PIN-1 RED/BLK PIN-2 WHT/BLK PIN-3 ROTATE SWITCH...
  • Page 58 10006H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 19 PIN 8 PIN 12 PIN GND WIRE COLOR WIRE CUT LENGTH GREEN ORANGE RED/WHITE BLACK RED/BLACK BLUE ORANGE/BLACK GREEN/BLACK WHITE/BLACK WHITE BLUE/BLACK BLACK/WHITE GREEN/WHITE BLUE/WHITE BLACK/RED WHITE/RED NOT USED NOT USED...
  • Page 59 10006H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095 PLUG, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE 480594001 CABLE, PENDANT, 16/10 SO BLACK 366471000 COVER, JUNCTION BOX 366524001 HOUSING, DEUTSCH 12-PIN RECEPTACLE...
  • Page 60 10006H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 START STOP ENGINE POWER IDLE EXTEND ROTATE SLOW BOOM DOWN FAST WHITE HOIST AS VIEWED FROM DOWN BACKSIDE OF PENDANT. POTENTIOMETER 7-5.0 8/11/05...
  • Page 61 10006H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 ITEM PART NO. DESCRIPTION 480501 HOUSING, PROP. PENDANT MACHINED 480518 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300 BOOT, TOGGLE 480567 CORD GRIP, HUBBELL CONNECTOR 002607 SCREW, HX HD #10-24 NC X 3/4 LG...
  • Page 62 10006H PENDANT CABLE ASSEMBLY HARDWIRED - P/N: 680113000 INSTALL ON: INSTALL ON: ORANGE WHITE GREEN WHITE W/ RED T BLUE BLACK RED W/BLACK T ORANGE W/BLACK T GREEN W/BLACK T INSTALL ON: WHITE W/BLACK T BLUE W/BLACK T RED W/WHITE T...
  • Page 63 10006H PROPORTIONAL VALVE CONTROLLER HARDWIRED - P/N: 366363002 RISING RAMP FALLING RAMP DITHER AMPLITUDE DITHER FREQ OUTPUT: 2000mA MAX MINIMUM CURRENT I-MIN SETTING: 0 TO 500mA I-MAX SETTING: 600 TO 2000mA CABLE LENGTH: 6 FEET MAXIMUM CURRENT MINIMUM CURRENT ADJUSTMENTS Current is factory set at 150 mA, no adjustment required at installation.
  • Page 64 10006H HYDRAULIC SCHEMATIC P/N: 460114000 8-1.0 8/16/05...
  • Page 65 10006H COUNTERBALANCE VALVE ADJUSTMENT Notice: Counterbalance Valve Adjustment 1. With PTO disengaged and boom properly 1. In an EMERGENCY situation when it supported, remove the plug on the becomes necessary to lower the boom counterbalance valve. Install a pressure without flow present, the CB valve gauge (0-3000 PSI) into the port.
  • Page 66 10006H HYDRAULIC CONTROL VALVE HARDWIRED - P/N: 460160000 4.93 4.56 10.00 9.00 7.00 5.25 3.20 2.10 1.20 2.70 4.56 4.93 8-3.0 9/8/05...
  • Page 67 10006H HYDRAULIC CONTROL VALVE HARDWIRED - P/N: 460160000 ITEM NO. QTY. PART NO. DESCRIPTION 480839002 FLOW CONTROL 480839003 PROP VALVE 366365004 RELIEF VALVE 460160001 UNLOAD VALVE SV1,SV2 480839004 CART VALVE SV3,SV4,SV5 320725001 CART VALVE 320725005 COIL 460160002 COIL 480839005 COIL...
  • Page 68 NOTES...
  • Page 69 10006H VALVE OVERRIDE OPERATION PROP PROP DIRECTIONAL CONTROL VALVE IDENTIFICATION In the event that the electrical control system fails the crane can be operated using the manual overrides on the hydraulic control valve. The overrides operate as follows: 1. Proportional – increase flow by turning clockwise.
  • Page 70 10006H GENERAL ASSY FM - P/N: 460000000 12 13 11 9 8 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 3 16 EXTEND RETRACT PORT #7 PORT #8 ELECTRICAL SCHEMATIC P/N: 366379000 HYDRAULIC SCHEMATIC P/N: 460114000 9-1.0 8/18/05...

  • Page 71: Traveling Block Assembly

    460040000 PEDESTAL ASSY 460062000 PIN, PIVOT 460073000 COVER, REAR 460087000 DECAL LAYOUT 460089000 SHIP KIT 10006H FM 460090000 WIRE ROPE ASSY 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 021100000 WASHER SP LK 3/8 239300000 ZERK, GREASE 320976000...
  • Page 72 10006H PEDESTAL ASSEMBLY FM - P/N: 460040000 53 54 HYDRAULICS: PORT #1: HOIST DOWN (REAR MOTOR PORT) PORT #2: HOIST UP (FRONT MOTOR PORT) PORT #3: ROTATION CCW (LOWER MOTOR PORT) PORT #4: ROTATION CW (UPPER MOTOR PORT) PORT #5: LIFT CYL EXTEND...
  • Page 73 10006H PEDESTAL ASSEMBLY FM - P/N: 460040000 9-4.0 8/18/05...
  • Page 74 10006H PEDESTAL ASSEMBLY FM - P/N: 460040000 ITEM NO. QTY. PART NO. DESCRIPTION 460046000 BASE PLATE WELD 460041000 PEDESTAL WELD 372064000 ROTATION BEARING 023902000 WASHER FL 5/8 HARDENED 490171000 SCREW HX HD 5/8-11UNC X 2 1/4 LG GR8 366393000 SCREW HX HD 5/8-11UNC X 2 1/2 LG GR8...
  • Page 75 460170000 VALVE, CONTROL W/PROP UNLOAD FM 460102006 RECEIVER 2ND GEN W/10006H PROGRAM 366500006 CABLE, ANTENNA EXTENSION 460110000 ROTATION STOP SWITCH ASSEMBLY 460098000 SCREW SOC HD 5/8-11UNC X 1 1/2 LG GR8 480883002 MAIN WIRE HARNESS 10006H - DEUTSCH 9-6.0 8/18/05...
  • Page 76 NOTES...
  • Page 77 10006H ELECTRICAL SCHEMATIC FM – P/N: 366379000 A2B SWITCH BOOM SWITCH ROTATION SWITCH BATTERY PRESSURE BATTERY GREEN TRANSDUCER PWR OUT (SCP) WHITE PRES-TRANS BLACK VOLT-MONITR WHITE BLACK PWR OUT (SCP) GREEN ROTATION SWITCH HOME WHITE PWR OUT (SCP) BLACK BOOM SWITCH...
  • Page 78 10006H MAIN WIRING HARNESS FM - P/N: 480883002 PIN-14 PIN-5 PIN-17 REAR VIEW REAR VIEW PIN-11 PIN-16 18in PIN NO,S 14, REAR VIEW 16 THRU 27 ARE WIRED SEE TABLE IN ITEM-12 PIN-13 BLU/WHT PIN-18 ORG/BLK PIN-21 REAR VIEW REAR VIEW...
  • Page 79 10006H MAIN WIRING HARNESS FM - P/N: 480883002 ITEM NO. QTY. PART NO. DESCRIPTION 366377001 HOUSING DEUTSCH 40-PIN 366367001 HOUSING DEUTSCH PLUG 2-PIN 366367002 WEDGE DUETSCH PLUG 2-PIN 366367003 CONTACT DEUTSCH CONNECTOR (SOCKET) 366376001 HOUSING DEUTSCH RECEPTACLE 4-PIN 366376002 WEDGE DEUTSCH 4-PIN...
  • Page 80 NOTES...
  • Page 81 REMOTE / PENDANT PARTS AND ACCESSORIES Component Part Number Receiver 460102006 Transmitter 460100002 Pendant Cable 366500008 Antenna 366500005 Antenna Extension Cable 366500006 Cigarette Lighter Charger 366504000 A/C Charger 366505000 Palm Diagnostic Unit 366510000 Transmitter Receiver 10-4.0 7/25/05...
  • Page 82 10006H PENDANT ASSEMBLY FM - P/N: 460100002 BOTTOM CONNECTOR J7-1 BLACK J7-2 BLACK J1-16 J7-3 J7-4 POWER ON/OFF YELLOW J1-2 J1-9 BATTERY J1-10 TRANSMIT GREEN BATTERY SLOW/FAST ENGINE GREEN J7-7 DOWN BOOM BROWN J7-11 DOWN HOIST BLUE J7-10 ROTATE ORANGE...
  • Page 83 10006H PENDANT ASSEMBLY FM - P/N: 460100002 ITEM NO. QTY. PART NO. DESCRIPTION 366531000 TRANSMITTER, HOUSING KAR-TECH 2ND GEN 366500018 SWITCH, TOGGLE W/RESISTOR KAR-TECH 366536000 LIGHT, RED TRANSMITTER KAR-TECH 366535000 LIGHT, GREEN TRANSMITTER KAR-TECH 366537000 SWITCH, POWER, RED TRANSMITTER, KAR-TECH...
  • Page 84 TRANSMITTER / RECEIVER SYNCHRONIZATION 1. Power on the transmitter and receiver. 2. Connect the transmitter to the receiver via the CAN/charger cable. 3. Operate the transmitter for 5 to 10 seconds or until the green light on the transmitter starts flashing again. 10-7.0 8/18/05...
  • Page 85 10006H FUSE INFORMATION FM - P/N: 460102006 NOTE: Always turn power to crane off before removing fuse. Fuse is on ground circuit. The fuse can be replaced with a 7.5 amp fuse FUSE 10-8.0 8/18/05...
  • Page 86 10006H HYDRAULIC CONTROL VALVE FM - P/N: 460170000 4.93 4.56 10.00 9.00 7.00 5.25 3.20 2.10 1.20 2.70 4.56 4.93 11-1.0 9/8/05...
  • Page 87 10006H HYDRAULIC CONTROL VALVE FM - P/N: 460170000 ITEM NO. QTY. PART NO. DESCRIPTION 480839002 FLOW CONTROL 480839003 PROP VALVE 366365004 RELIEF VALVE 460160001 UNLOAD VALVE SV1,SV2 480839004 CART VALVE SV3,SV4,SV5 320725001 CART VALVE 366370001 COIL 460160002 COIL 480839005 COIL...

  • Page 88: Diagnostics

    PRESSURE CAUTION The Auto Crane 10006H series cranes are manufactured with a standard overload protection system to prevent structural damage to the crane. When the crane load rating is exceeded, main boom down, extend out, and hoist up will not function. These operations cannot be used again until the load on the crane is reduced.
  • Page 89 CONTROLLER DIAGNOSTICS CODE: EC01 DESCRIPTION: Signal problem POSSIBLE CAUSE(S): No signal from transmitter/pendant or transmitter power off. POSSIBLE SOLUTION(S): Check transmit light on transmitter, light should flash when function is activated. If light does not flash, make sure transmitter is on. If light flashes and red low battery light flashes, charge unit.
  • Page 90 CONTROLLER DIAGNOSTICS CODE: EC09 DESCRIPTION: Hoist down POSSIBLE CAUSE(S): Short or open connection on hoist down output. POSSIBLE SOLUTION(S): Check plug in hoist down solenoid on hydraulic control valve. Check wire for damage that could cause break or short. CODE: EC10 DESCRIPTION: Incorrect ID...
  • Page 91 CONTROLLER DIAGNOSTICS CODE: EC19 DESCRIPTION: Unloader error POSSIBLE CAUSE(S): Short or open connection on unloader output. POSSIBLE SOLUTION(S): Check plug in hoist down solenoid on hydraulic control valve. Check wire for damage that could cause break or short. CODE: DESCRIPTION: Low battery POSSIBLE CAUSE(S): Low battery power to receiver.
  • Page 92 CONTROLLER DIAGNOSTICS CODE: RSBM DESCRIPTION: Raise boom POSSIBLE CAUSE(S): Pressure sensor is reading less than 80 psi. POSSIBLE SOLUTION(S): Raise boom to ensure it is not resting on other structure and the lift cylinder is not bottomed out. CODE: NRML DESCRIPTION: Normal operating mode POSSIBLE CAUSE(S):...

  • Page 93: Load Chart

    10006H LOAD CHART P/N: 460075000 13-1.0 7/26/05...
  • Page 94 NOTES...

  • Page 95: Warranty

    2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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