Auto Crane NEXSTAR HC-14 Owner's Manual
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Auto Crane NEXSTAR HC-14 Owner's Manual

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OWNER'S MANUAL
HC-14 NEXSTAR
990800014-0221-A
Phone: 1-800-777-2760
http://www.autocrane.com
4707 N. Mingo Rd.
Fax: (918) 269-6688
actechsupport@autocrane.com
Tulsa, OK 74117-5904

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  • Page 1 OWNER’S MANUAL HC-14 NEXSTAR 990800014-0221-A Phone: 1-800-777-2760 http://www.autocrane.com 4707 N. Mingo Rd. Fax: (918) 269-6688 actechsupport@autocrane.com Tulsa, OK 74117-5904...

  • Page 2: Product Registration

    At the time of publishing this manual is accurate to the best of our knowledge. Auto Crane reserves the right to change any or all items, components and parts, necessary for any reason. This right does not obligate Auto Crane to immediately update the manual.

  • Page 3: Table Of Contents

    Table Of Contents Product Registration ..................2 Table Of Contents ....................3 Safety Tips and Precautions ................5 Introduction ...................... 6 General Specifications ..................7 Dimensions ..........................7 Rating ............................ 7 Reach ............................ 7 Cable ............................. 7 Line Speed ..........................7 Chassis and Mounting Requirements ..................
  • Page 4 Table Of Contents Electrical Harness Schematic ....................40 Hydraulic Troubleshooting Table ....................41 Hydraulic Schematic ......................42 Maintenance ....................43 Inspection Requirements ......................43 Inspection Classification ......................43 Frequent Inspection ....................... 43 Periodic Inspection ......................... 44 Cranes Not In Regular Use ...................... 45 Inspection Records ........................

  • Page 5: Safety Tips And Precautions

    The boom can fail far below its rated capacity. WARNING Do not weld, modify, or use unauthorized components on any Auto Crane unit as failure of the crane may occur. This will void any warranty or liability.

  • Page 6: Introduction

    These specifications should be considered minimum. It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible. If a warranty claim involves discrepant material or workmanship, Auto Crane will take immediate corrective action.

  • Page 7: General Specifications

    General Specifications Dimensions • Width: 26.01 in. (0.66 m) • Height: 37.78 in. (0.96 m) • Length: 15 ft 10-5/8 in. (4.84 m), stored length. • Weight: 3,355 lb ( 1522 kg) Rating • Crane Capacity: 14,000 lb Double Line: 14,000 lb maximum Single Line: 7,000 lbs maximum •...

  • Page 8: General Dimensions

    General Dimensions HC-14 NEXSTAR...

  • Page 9: Load Chart

    Load Chart HC-14 8303 NOTE: 1. ALL CAPACITIES SHOWN IN (LBS) 2. WEIGHT OF LOAD HANDLING 5371 DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE CAPACITY 3454 11548 7670 2748 4850 14000 75° 14000 3998 60° 9248 2517 45°...

  • Page 10: Qualifications And Operating Practices

    C. Demonstrate to the employer the ability to operate the specific type of equipment. D. Be familiar with the applicable safety regulations. E. Understand the operating procedures as outlined by the Auto Crane. F. Be thoroughly familiar with the crane and its control functions.

  • Page 11: Operating Practices/Handling The Load

    However, personnel are permitted to ride in an Auto Crane authorized, boom-mounted, personnel platform when used in accordance with the requirements of ASME B30.23 and Auto Crane’s instructions. The crane shall not be used for other purposes while HC-14 NEXSTAR...

  • Page 12: Operating Near Electrical Power Lines

    Qualifications and Operating Practices handling personnel (Refer to ASME B30.23). Hook attached suspended work platforms (baskets) shall not be used with Auto Crane cranes. F. The operator should avoid carrying loads over people. 5. When the crane is so equipped, the stabilizers shall be fully extended and set. Blocking under stabilizers shall meet the requirements as follows: A.

  • Page 13: Preparing The Crane For Operation

    Qualifications and Operating Practices 1. Do not place any part of the crane or load inside the Danger Zone. Exceptions: A. The Danger Zone may be entered after confirmation by an appointed person the electrical distribution and transmission lines are de-energized and visibly grounded at the point work. B.
  • Page 14 B. Leave the ignition on with the transmission in park (or neutral for manual transmissions). C. Activate any crane power switches. 7. For Auto Crane units using electric and hydraulic operation: A. Engage the emergency brake. B. Place the transmission in park (automatic trans.) or neutral (manual trans.).

  • Page 15: During Operation

    Qualifications and Operating Practices During Operation 1. Always boom up before rotating so the boom will clear the boom support. 2. Always maintain clearance between the boom crown and the traveling block or hook hoist during boom extension. 3. Always observe all relevant safe policies and procedures during crane operation. 4.

  • Page 16: Nexstar Operation

    NexStar Operation This section describes the general operation for cranes with the NEXSTAR control system. WARNING Before operating the remote control, read and understand all safety information in this manual, any manual supplements, and any applicable local, state, or federal rules and regulations. WARNING Never drive with a load suspended from the crane.

  • Page 17: Remote Control Layout

    NexStar Operation Remote Control Layout 1. Emergency Stop - Push to activate, pull to release, then cycle remote power to reset. When activated, E-Stop stops all outputs from receiver. 2. Link LED - Off during normal operation. Solid yellow if offline, slow flash if remote battery is low. 3.

  • Page 18: Display Screen Layout

    NexStar Operation Display Screen Layout 1. Load Ribbon - Displays current crane load as a percentage of total capacity. Ribbon will be green between 0% and 90% capacity. The value displayed when the crane is unloaded may be higher than 0% due to the weight of the boom.

  • Page 19: Menu Screen Layout

    2. Maximum Speed Setting - Displays the current maximum speed setting. 3. Joystick Mode - Displays the current mode selected. 4. Personnel Basket – For use when Auto Crane Personnel Basket is attached to crane. Reference Personnel Basket Mode section in NexStar Operation.

  • Page 20: Speed And Control Mode

    NexStar Operation Speed and Control Mode Speed Selection Highlight “Speed Range” in the menu screen with the Left Joystick. Depress the trigger to cycle through the maximum speed settings of 25%, 50%, 75%, and 100%. Once the desired speed is displayed, back out of the menu using by pressing the Engine Start/Stop switch down to Engine Stop.

  • Page 21: Counterbalance Override Procedures

    NexStar Operation Counterbalance Override Procedures If, in an emergency situation, it becomes necessary to lower the boom without hydraulic flow available, the counterbalance valve located on the lift cylinder can be used to carefully perform this action. 1. Ensure the boom will lower onto a proper support. 2.

  • Page 22: Tether Connection

    NexStar Operation Tether Connection If a tether connection is wanted (or necessary), connect one end of the cable that is supplied (Part Number: 366823427) to the crane tether connection (located in either the crane box, or on the crane itself), and the other to the tether connection located on the top of the remote. If the tether connection is properly established, a cable icon will replace the transmitter icon on the main screen.

  • Page 23: Low Remote Battery

    NexStar Operation Low Remote Battery The NexStar remote uses a rechargeable, internal lithium-ion battery which is usually charged when the remote is placed in the docking station that is powered by +12VDC. In the event that the remote battery has been sufficiently drained, the remote can be recharged by placing it in the docking station, tethering it to the crane, or using the auxiliary battery pack.

  • Page 24: Auto Deploy

    NexStar Operation Auto Deploy Auto Deploy allows the operator to move the boom from the home position (usually the cradle) to a predefined position without having to manually move the boom. From the starting position, the boom will elevate to a preset angle, rotate to the deployed position, raise to the final angle, then pay out hoist cable, releasing the hoist block from the stow hook.

  • Page 25: Auto Stow

    NexStar Operation Auto Stow Auto Stow allows the operator to move the boom to the home position (usually the cradle) without having to manually move the boom. From the starting position, the boom will elevate to a preset angle, swing over to the home position, and lower down into the final position, a predefined angle above the home position.
  • Page 26 NexStar Operation Release the trigger, then depress and hold the trigger again to select Auto Stow. The display will return to the main screen and will display “AUTO STOW ACTIVE” in a blue Info-Box. If “AUTO STOW ACTIVE” does not display, try releasing the trigger, the depressing and holding it again. If Auto Stow still does not initiate, check to ensure the initial conditions are met.

  • Page 27: Setting Home Position

    NexStar Operation Setting Home Position To set home position: 1. Position the boom at the desired home position (usually the cradle). 2. Enter the menu screen by fully depressing and holding the trigger, then pressing the Engine Start/Stop switch down to Engine Stop and then release trigger. 3.
  • Page 28 NexStar Operation 5. Carefully read the Caution note on the screen, and if the conditions are met, select “CONFIRM” and depress the trigger. This will set the current rotation position to zero and save the current boom angle as the home position. HC-14 NEXSTAR...

  • Page 29: Personnel Basket Mode

    NexStar Operation Personnel Basket Mode Personnel Basket Mode is used when an Auto Crane Personnel Basket is attached to the crane. When Personnel Basket Mode is activated the following occurs: 1. Boom speeds are reduced by 50% 2. Hoist up/down function is deactivated To initiate Personnel Basket Mode: 1.
  • Page 30 NexStar Operation The remote will display “Personnel Basket Active.” To end Personnel Basket Mode: 1. Cycle electrical power to the crane. 2. Cycle remote power. NOTICE While in Personnel Basket Mode, remote can be turned off without disengaging Personnel Basket Mode. Only cycling crane power will end Personnel Basket Mode.

  • Page 31: Remote Layout

    NexStar Operation Remote Layout DIRECTION FUNCTION GRAPHIC DESCRIPTION Engine Start Sends a 12 VDC+ signal to start vehicle Down Engine Stop Sends a 12 VDC+ signal to stop vehicle Moving the joystick up activates boom up Boom Up function Moving the joystick down activates boom down Down Boom Down function...
  • Page 32 NexStar Operation Remote Layout DIRECTION FUNCTION GRAPHIC DESCRIPTION Emergency Stop Activates Emergency Stop Activated Emergency Stop Deactivated Emergency Stop Deactivated Momentarily activates an audible signal and red Horn/Link light HC-14 NEXSTAR...

  • Page 33: Nexstar Troubleshooting

    NexStar Troubleshooting NexStar Remote Troubleshooting Table CRANE DOES NOT OPERATE CORRECTLY IS THERE AN GO TO ERROR CODE ERROR CODE? REFERENCE TABLE GO TO HYDRAULIC TROUBLESHOOTING SECTION DOES THE DOES IT CRANE MOVE STOP MOVING GO TO ELECTRICAL UNEXPECTEDLY WHEN WHEN YOU UNPLUG THE TROUBLESHOOTING A FUNCTION IS...
  • Page 34 NexStar Troubleshooting NexStar Remote Troubleshooting Table PROBLEM POSSIBLE REASON ACTION Remote control Emergency Stop Ensure the Emergency Stop switch is engaged. switch is pulled out. Internal battery has discharged Attach backup alkaline battery Remote control will not turn on below operating level. pack or tether cable.

  • Page 35: Nexstar Error Code Table

    NexStar Troubleshooting NexStar Error Code Table INFO BOX CAUSE EFFECT SOLUTION BOOM PSI LOW Boom pressure is Disables all functions Hoist down (if applicable) and raise boom off below 80 PSI except boom up and any supports. Alarm will clear once pressure hoist down.
  • Page 36 CAUSE EFFECT SOLUTION DIRTY FILTER Filter is dirty if oil Operates normally. Replace filter. Auto Crane part number is temperature is at 366823910. least 100 °F ADDRESS TAG Crane does not All outputs are disabled. Check connection at address tag. Check for...
  • Page 37 NexStar Troubleshooting NexStar Error Code Table INFO BOX CAUSE EFFECT SOLUTION CWW ROT INTO Crane wint into Disables counter- Rotate clockwise to return to Zone A or reduce overload while clockwise rotation, load to clear alarm. rotating counter- boom down, and hoist clockwise from Zone A to Zone B (if applicable)

  • Page 38: Electrical Troubleshooting Table

    Left LED light on base station Turn off crane. Leave off for 2 minutes communication should be solid green. then turn power back on. If problem persists, contact Auto Crane technical support. Controller Status light on controller Turn off crane. Leave off for 2 minutes...
  • Page 39 NexStar Troubleshooting Electrical Troubleshooting Table PROBLEM POSSIBLE DIAGNOSIS SOLUTION CAUSE The following functions Low boom Check screen for error code. Hoist down (if applicable) and raise are inoperable extend, pressure It would read “BOOM PSI boom off any supports. Alarm will retract, hoist up, boom LOW”...

  • Page 40: Electrical Harness Schematic

    NexStar Troubleshooting Electrical Harness Schematic NOT USED NOT USED PENDANT DATA + PENDANT DATA - PENDANT GROUND PENDANT POWER HC-14 NEXSTAR...

  • Page 41: Hydraulic Troubleshooting Table

    Replace valve cartridge. valve. If unable to move stem, cartridge is jammed. Counterbalance valve set Adjust the Contact Auto Crane too low (boom up and counterbalance out to for proper adjustment boom down) see if movement stops. and setting of Crane moves counterbalance valve.

  • Page 42: Hydraulic Schematic

    NexStar Troubleshooting Hydraulic Schematic HC-14 NEXSTAR...

  • Page 43: Maintenance

    Maintenance Inspection Requirements NOTICE Reference ASME B30.5 and OSHA 1910.180 for complete inspection requirements. WARNING All inspections shall be performed by designated personnel only. Inspection Classification 1. Initial Inspection A. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be inspected by a designated person to ensure compliance with provisions of this standard.

  • Page 44: Periodic Inspection

    Maintenance D. Use care when inspecting sections of rapid deterioration around flange points, crossover points, and repetitive pickup points on drums. E. Inspect number, distribution, and type of visible broken wires. NOTICE Continued use of rope depends upon good judgment by a designated person in evaluating remaining strength in a used rope after allowance for deterioration disclosed by inspection.

  • Page 45: Cranes Not In Regular Use

    Maintenance F. Loose or deformed rod eyes or connecting joints. 13. Inspect hydraulic filters for evidence of rubber particles on the filter elements indicating possible hose, O-ring, or other rubber component deterioration. Metal chips or pieces on the filter may denote failure in pumps, motors, or cylinders.

  • Page 46: General Repairs And Maintenance

    Maintenance General Repairs and Maintenance NOTICE Reference ASME B30.5 and OSHA 1910.180 for complete maintenance and repair requirements. WARNING All repairs and maintenance shall be performed by designated personnel only. Establish a preventative maintenance program based on this section. Obtain all replacement parts from your local authorized distributor.

  • Page 47: Rope Replacement

    NOTICE Replacement rope shall have a strength rating at least as great as the original rope furnished or recommended by Auto Crane. A rope manufacturer, Auto Crane, or a qualified person shall specify any deviation from the original size, grade, or construction.

  • Page 48: Paint Finish Maintenance

    Maintenance Paint Finish Maintenance 1. The paint finish on Auto Crane products can become damaged during normal use when chipped, scratched, exposed to harsh chemicals, cleaned with pressure washers, or similar. During periods when the truck is exposed to salt or other corrosive chemicals, wash Auto Crane products weekly. Inspect the paint finish monthly or when washed.

  • Page 49: Lubrication And Maintenance Schedule

    Maintenance Lubrication and Maintenance Schedule Service Instructions Daily Weekly Yearly Performed Months Inspect hook and latch for Load Hook deformation, cracks, and corrosion Ensure cable is wound evenly on Cable Drum drum Check for flattening, kinks, broken Hoist Cable strands Hyd.

  • Page 50: Lubrication Points

    Maintenance Lubrication Points Use only authorized parts/lubrication. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. HC-14 NEXSTAR...

  • Page 51: Nexstar Control Valve Cartridge Maintenance

    Maintenance NexStar Control Valve Cartridge Maintenance Verify movement in ports while manually overriding cartridge Use the following procedure to inspect the cartridge for proper operation: 1. Clean the area around the valve spool before it is removed from the valve bank. 2.

  • Page 52: Rotation Bearing Replacement

    Maintenance Rotation Bearing Replacement All bearings wear over time, including the main rotation bearing of the crane. There are no precise rules for replacing the main rotation bearing because of many variable factors. There are common symptoms during crane operation that may indicate rotation bearing wear. These include: 1.

  • Page 53: Hoist Operation

    Maintenance Hoist Operation NOTICE The uneven spooling of cable, while pulling a load, is not a problem unless there is a cable pileup on one end of drum. If this happens, reverse the winch to relieve the load and move your anchor point further to the center of the vehicle. After the job is done you can unspool and rewind for a neat lay of the cable.

  • Page 54: Eccentric Ring Adjustment

    Maintenance Eccentric Ring Adjustment 1. Remove retaining clip from bottom of crane. 2. Rotate eccentric ring to tighten or loosen backlash. NOTICE Important: The tooth gap should be between 0.005” and 0.007” at the blue/ green mark on the rotation bearing. This can be checked using Plastigauge®. 3.

  • Page 55: Installation

    3. Ensure the mounting surface is properly reinforced to withstand the capacity loading of the crane. Ensure the outriggers are used to provide total stability for the truck. 4. If not using an Auto Crane body, cut the proper sized hole in the mounting location (centered with mounting bolts) for access to hydraulic connections.
  • Page 56 Each crane arrives with a shipping tote that contains the following items: Please check to make sure the above items have been supplied with your crane. If any items are missing, please notify your dealer, or contact Auto Crane. ITEM...

  • Page 57: General Hydraulic Schematic

    Installation General Hydraulic Schematic HC-14 NEXSTAR...

  • Page 58: General Hydraulic Schematic With Diverter Valve

    Installation General Hydraulic Schematic With Diverter Valve HC-14 NEXSTAR...

  • Page 59: General Electrical Hookup

    Installation General electrical hookup GROUND (BK) BOOM TIP LIGHT (GN/BK) CRN POWR (RD) BOOM TIP AUX (GN) LIGHT SWITCH CRANE ENG START (BU) ENG STOP (OR) HIGH IDLE (WT) E-STOP OUT (RD/BK) CRANE ACTIVE (OR/BK) ENGINE CRANE ENGINE ENGINE FAST POWER POWER START...
  • Page 60 16. Ensure the Owner’s Manual is delivered to the customer. 17. For additional help, call Auto Crane Technical Service at 1-800-777-2760 IMPORTANT: Follow all federal laws pertaining to final stage manufacturers and crane stability requirements. Reference the Safety Tips and Precautions section for specifics.

  • Page 61: Docking Station

    Terminal 2 is used only as a signal and should not be used with any type of load. Auto Crane offers a cradle kit, P/N 366823460, that includes a chime that indicates that the remote has not been returned to its cradle when not in use.

  • Page 62: System Relief Valve Setting Instructions

    When utilizing outrigger control valves provided by Auto Crane: Auto Crane hydraulic powered outriggers utilize a control valve which contains an integral hydraulic relief valve that is preset at the factory. This preset is NOT the final setting and MUST be adjusted to account for hydraulic system backpressure once the installation is complete.

  • Page 63: Stability Chart Installation

    This decal is to alert the user of the available crane capacities around the vehicle. 479824002 decal will be installed on an Auto Crane body that was outfitted with an Auto Crane crane and Auto Crane outriggers. Auto Crane has designed the body, crane and outrigger to have stability based on...
  • Page 64 Installation 479824003 decal will be installed on an Auto Crane body that was not outfitted with an Auto Crane crane and Auto Crane outriggers. The stability chart provides lines to write in the tested stability percentage at each section below:...

  • Page 65: Large Crane Serial Number Location

    Installation Large Crane Serial Number Location The serial number is stamped into the left top side plate of the pedestal as well as the decal on left side plate as shown below. HC-14 NEXSTAR...

  • Page 66: Recommended Operating Temperature

    Installation Recommended Operating Temperature 1. In applications where low oil temperatures may exist (below -20° F), an external heating system may be required. 2. A symptom of excessively low oil temperatures is hydraulic pump/PTO operation but no fluid flow from tank.

  • Page 67: Decal Layout - P/N 470103029

    Decal Layout - P/N 470103029 SECTION HC-14 NEXSTAR...
  • Page 68 320318000 DECAL ANGLE INDICATOR CS 320318001 DECAL ANGLE INDICATOR SS 470103022 DECAL, BOOM, HC-14, NEXSTAR 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 360034000 DECAL AUTO CRANE LOGO DECAL, MAN OR PROCEDURES, GS HYD, LRG 366823302 H-MODS, PUSH BUTTON HC-14 NEXSTAR...

  • Page 69: General Assembly - P/N 470103006

    General Assembly - P/N 470103006 DETAIL B DETAIL C SECTION A-A MASTER UNIT SLAVE CONNECTION UNIT 20 21 DETAIL D DETAIL E HC-14 NEXSTAR...
  • Page 70 General Assembly - P/N 470103006 ITEM PART DESCRIPTION NUMBER 470103204 PEDESTAL ASSEMBLY, HC-14, NEXSTAR 470050000 BOOM ASSEMBLY, HC-14 002902000 SCREW SOC HD 1/4UNC X 1/2 GR8 366823236 LIGHT, LED (RED, GREEN, YELLOW) 470077000 PIN, CYLINDER 1.5 OD 239300000 ZERK, GREASE 470032000 PIN WLDMNT, BOOM PIVOT, 14005 320976000 WASHER, FLAT, 3/8 SAE HARDENED 021100000...

  • Page 71: Pedestal Assembly - P/N 470103204

    Pedestal Assembly - P/N 470103204 HC-14 NEXSTAR...
  • Page 72 Pedestal Assembly - P/N 470103204 HC-14 NEXSTAR...
  • Page 73 Pedestal Assembly - P/N 470103204 HC-14 NEXSTAR...
  • Page 74 Pedestal Assembly - P/N 470103204 ITEM PART DESCRIPTION NUMBER 470033006 PLATE, BASE, HC-12/14 NEXSTAR IV 475210001 WELDMENT, PEDESTAL, HC-12,14 470016000 CYLINDER, LIFT 470005000 ECCENTRIC RING, 14005 470001000 BEARING, ROTATION 123437 WINCH - RPH 7000 W/RELIEF VALVE BRACKET, BASE STATION MOUNT, HC-12 NEXSTAR 475210101 470102211 SPACER, 3/4 OD X 3/8 ID 3/4 LG 475210102 BRACKET, VALVE MTG, HC-12/14 NEXSTAR IV...
  • Page 75 Pedestal Assembly - P/N 470103204 ITEM PART DESCRIPTION NUMBER 407314000 WASHER FL 5/8 X 1 5/16 OD HARDENED 023902000 WASHER FL 5/8 HARDENED 023800000 WASHER SP LK 5/8 366358000 FITTING, -10 SAE / -10 JIC, SWIVEL, STR 460086000 FITTING, -12 SAE / -12 JIC, SWIVEL, STR GEARBOX, ROTATION DRIVE 19.54:1, WITH ROTARY 470003121 ENCODER...
  • Page 76 Pedestal Assembly - P/N 470103204 ITEM PART DESCRIPTION NUMBER 812403022 HOSE ASSY 10 JIC STR 47" 374086000 NYLON HOSE SLEEVE, 1.81" ID 812003012 HOSE ASSY, -4 JICF/ -4 JICF -4 HOSE X 12"LG 369127000 FITTING 90 4-SAE/4-JIC 750476000 ELL 45 DEG -12 JIC SWIVEL 466208000 ELL 45 -10 JICM/-10 JIC SWIVEL 770055000 FITTING 8 SAE/8 JIC STRAIGHT 366823405 KIT, ELEC/HYD NEXSTAR, 9 GPM AND ABOVE...

  • Page 77: Hydraulic Valve Bank - P/N 480989251

    Hydraulic Valve Bank - P/N 480989251 HC-14 NEXSTAR...
  • Page 78 Hydraulic Valve Bank - P/N 480989251 ITEM PART DESCRIPTION NUMBER 11 366823901 COIL, 5/8" DIA 12VDC DEUTSCH 366823902 CARTRIDGE, SIZE 4W 3P CLSD CTR 366823906 VALVE, LOGIC SPOOL TYPE, 218 PSI CARTRIDGE, 2-WAY UNLOADER, EXTENDED 366823960 MANUAL OVERRIDE 366823903 CARTRIDGE, SIZE 4W 3P FLOAT CTR 366823905 VALVE, RELIEF DIRECT-ACTING (2750PSI) 480195000 FITTING 45 6-SAE/6-JIC 330645000 FITTING 90 6-SAE/6-JIC LONG...

  • Page 79: Wiring Harness - P/N 366823439

    Wiring Harness - P/N 366823439 103" 85" 63" 55" 39" E-STOP OUT TIP LIGHTS ENGINE STOP ENGINE START POWER GROUND LOOM HIGH IDLE CRANE ACTIVE POWER/ENGINE 22" 34" 11 14 8" 6" 5 5/16" 7" 5" 4 3/4" 28" 7" 11 14 19"...

  • Page 80: Hoist Assembly - P/N 123437

    Hoist Assembly - P/N 123437 42 50 HC-14 NEXSTAR...
  • Page 81 Hoist Assembly - P/N 123437 ITEM PART DESCRIPTION NUMBER 234256 DRUM ASSEMBLY 306042 BRAKE PISTON 315004 CABLE ANCHOR 334256 RING GEAR 338302 BRAKE HOUSING 338345 MOTOR END BEARING 338414 END BEARING,GEAR HOUSING 346045 PIN-BRAKE, RPH 12, .375 DIA X 2.125 LG 350720 TIE PLATE 357179...
  • Page 82 Hoist Assembly - P/N 123437 ITEM PART DESCRIPTION NUMBER 462060 BACK-UP RING 462061 0-RING-AS-568-228, 2.50 O.D. 472052 PLUG-SAE 0-RING 474111 SEPERATOR PLATE 486101 SEAL-GEAR HOUSING 490037 SNAP RING 494110 SPRING-BRAKE 494112 SPRING 509126 TUBE-HYDRAULIC BRAKE RELEASE 516069 VALVE-MOTOR CONTROL 518037 THRUST WASHER 518047 THRUST WASHER-.063 THK x 1.50 OD...

  • Page 83: Rotation Gearbox - P/N 470003121

    Rotation Gearbox - P/N 470003121 HC-14 NEXSTAR...
  • Page 84 Rotation Gearbox - P/N 470003121 ITEM PART DESCRIPTION NUMBER ------ BASE - 65CE 470003102 OUTPUT SHAFT 470003103 COVER - SAE 'B' 2-BOLT 470003104 INPUT GEAR 470003105 CARRIER ASSEMBLY - SECONDARY ------ PLANET CARRIER SEC. ------ PLANET GEAR ------ PLANET PIN-(SECONDARY) ------ BEARING ------...

  • Page 85: Boom Assembly - P/N 470050000

    Boom Assembly - P/N 470050000 11 10 49 50 22 24 11 9 (ORIENT ARROW TOWARDS CROWN) CONNECT TO RETRACT CYL. TUBE 19 18 HC-14 NEXSTAR...
  • Page 86 Boom Assembly - P/N 470050000 ITEM PART DESCRIPTION NUMBER 475000050 WELDMENT, LOWER BOOM, HC-12/HC-14 470053000 14005H MID BOOM WELDMENT 470051000 14005H BOOM WELDMENT UPPER 366187000 PAD LOWER, 6006H 407202000 PAD BOOM 2.50 O.D. 470048000 PAD, BOOM 2.50 O.D. X 0.063 THICK 470057000 WEAR PAD TOP UPPER - 1/8"...
  • Page 87 Boom Assembly - P/N 470050000 ITEM PART DESCRIPTION NUMBER 470075000 NUT, HEX NYLOCK 1-14UNF ZPL 330185000 1" BOLT - 5-1/2"LG UNF 022502000 WASHER FLAT 1 I.D. x 2.50 O.D. 366354000 WEAR PAD 366678000 SPRING, EXTENSION 470079000 3/8"-16UNC BUTTON HEAD 3/4"LG 480194000 FITTING 6 SWIVEL NUT ELBOW 470049000 EDGE TRIM 1/2 366669000 WEAR PAD, BOTTOM MID...

  • Page 88: Traveling Block Assembly - P/N 470025000

    Traveling Block Assembly - P/N 470025000 ITEM PART DESCRIPTION NUMBER 470027000 14005H TACKLE LOWER 470026000 14005H TRAVELING BLOCK SIDE PLATE 470014000 PIN 3/4 X 3.94 LG 366813000 PIN HITCH 470013000 PIN, SWIVEL HOOK 360124000 PIN HITCH 040518000 DECAL STAY CLEAR OF LOAD 470022000 SHEAVE ASS'Y, BLOCK 1/2"...

  • Page 89: Warranty

    LIMITED WARRANTY 1 YEAR PURCHASED REPLACEMENT PARTS Auto Crane will warranty to the consumer for a period of (1) year from the date that a new Auto Crane replacement part was purchased from an authorized Auto Crane distributor. Each new Auto Crane part they sell will be free under normal use and service from defects in material and workmanship.
  • Page 90 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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