Auto Crane 6006EH Owner's Manual
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Auto Crane 6006EH Owner's Manual

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OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
6006EH
Manual No. 366904000
Rev. 04/16/07
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 6006EH OWNERS MANUAL Manual No. 366904000 Rev. 04/16/07 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
  • Page 8 6006EH TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0 INSPECTION 3-1.0 TESTING 3-4.0 MAINTENANCE 3-5.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0...
  • Page 9 6006EH TABLE OF CONTENTS GENERAL ASSEMBLY, FM, (W/SLIP RING & W/O SLIP RING) 9-1.0 PEDESTAL ASSEMBLY, FM 9-5.0 FM CONTROL USE & CARE 10-1.0 TRANSMITTER ASSEMBLY, FM 10-2.0 DIAGNOSTICS, FM 10-4.0 TROUBLESHOOTING, FM 10-6.0 ID CODE PROGRAMMING 10-9.0 LOAD CHART 11-1.0...
  • Page 11 The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...
  • Page 13 6006EH GENERAL SPECIFICATIONS DIMENSIONS REACH 21.75 in (0.55 m) Second boom will reach from 10 feet 4 Width: inches to 16 feet 4 inches. 35.88 in (0.91 m) Third boom will reach from 16 feet 4 Height: inches to 20 feet 4 inches.
  • Page 14 30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position 41. Do not push down on anything with boom for transportation. extensions; similarly do not lift anything with boom extensions. 32. Remember the overall height of the entire unit for garage door clearance or when 42.
  • Page 16 NEVER hold any Control Select WARNING! Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended for use on any applications involving the lifting or moving of personnel. 2-3.0 7/27/05...
  • Page 17 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 18 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.
  • Page 20 --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.
  • Page 21 INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS 3. Inspect safety devices for malfunction. INSPECTION CLASSIFICATION 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 22 INSPECTION REQUIREMENTS B. Improper return of spool to neutral position. PERIODIC INSPECTION C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 23 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...
  • Page 24 TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 25 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 26 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.
  • Page 27 MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries must be kept properly charged, properly filled with Keep A Relatively Clean Battery water, and relatively clean.
  • Page 28 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 29 6006EH LUBRICATION & MAINTENANCE SCHEDULE SERVICE DAY WKLY 3 MOS 6 MOS YEAR NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY ON CABLE DRUM DRUM HOIST / BOOM CHECK FOR FLATTENING, KINKS, & BROKEN...
  • Page 30 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 31 3203PR/PRX/PRFX BRAKE ADJUSTMENT ADJUSTING OIL COOLED WORM BRAKE The oil-cooled, fully adjustable, automatic safety brake operates in the worm housing lubricant, all part being submerged in oil. When the brake wears to the point that the load begins to drift, the brake can be adjusted as follows: Loosen the lock nut on the adjusting screw.
  • Page 32 ROTATION BEARING REPLACEMENT GUIDELINES—5005 THRU 8406 All bearings can wear over time. This includes the main rotation bearing on the crane. No pre- cise rules can be given for replacement of the rotation bearing, since many factors are in- volved. However, there are common symptoms seen during crane operation that may be caused by rotation bearing wear.
  • Page 33 NOTES...
  • Page 34 6006EH SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY: PLACEMENT: Right side plate PART NO.: 040580000 DECAL:...
  • Page 35 6006EH SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: All Cranes QUANTITY: PLACEMENT: Both sides of end of lower boom PART NO.:...
  • Page 36 6006EH SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load PLACEMENT: Both sides of the lift cylinder near sensor is pre-set and that tampering...
  • Page 37 NOTES...
  • Page 38 6006EH SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to PLACEMENT: FRONT OF POWER UNIT follow the saftey precautions may result in equipment failure or serious personal injury.
  • Page 39 6006EH DECAL LAYOUT P/N: 366704000 4-5.0 4/21//06...
  • Page 40 040632000 DECAL WARNING - OVERLOAD 320318000 DECAL ANGLE INDICATOR CS 320318001 DECAL ANGLE INDICATOR SS 330622000 DECAL SERIAL NO 360034000 DECAL AUTO CRANE LOGO 366063100 DECAL, TRAVELING BLOCK 6006H 366710000 DECAL, LOAD CHART 6006EH 366804000 DECAL 6006 EH 4-6.0 4/21//06...
  • Page 41 6006EH GENERAL DIMENSIONS NOTE: CG IS APPROXIMATE 5-1.0 9/12/05...
  • Page 42 9. Load test the crane to ensure proper functioning and truck stability 10. Make certain the owner’s manual is delivered to the customer. 11. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma)
  • Page 43 6006EH MOUNTING AND INSTALLATION W/O SLIP RING 1/4-20NC x 1" LG BOLTS (P/N 005604000) w/ NUTS (P/N 015900000) AND LOCKWASHERS (P/N 020200000) 3 PIN PLUG VOLTAGE SWITCHING UNIT P/N 366692000 TWECO CONNECTOR QUICK DISCONNECT (OPTIONAL) BATTERY P/N 360830000 VENTED BATTERY BOX...
  • Page 44 6006EH MOUNTING AND INSTALLATION WITH SLIP RING ATTACH GROUND WIRE TO THIS BOLT 3/8 X 1NC BOLT (P/N 330371000) FLATWASHER 3/8 (P/N 320976000) LOCKWASHER 3/8 (P/N 021100000) 4 AWG CONNECTOR FROM SLIP RING (INSERT SLEEVE (P/N 366703000) OVER BARE WIRE BEFORE INSERTING CONNECTOR)
  • Page 45 6006EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 366600000 2/15/11...
  • Page 46 6006EH GENERAL ASSEMBLY HARDWIRED W/SLIP RING—P/N: 366600000 2/15/11...
  • Page 47 6006EH GENERAL ASSEMBLY HARDWIRED W/O SLIP RING—P/N: 366780000 2/15/11...
  • Page 48 5005EH GENERAL ASSEMBLY 6006EH GENERAL ASSEMBLY HARDWIRED HARDWIRED W/SLIP RING—P/N: 360645002 W/O SLIP RING—P/N: 366780000 2/15/11...
  • Page 49 6006EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 366640000 2/15/11...
  • Page 50 6006EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 366640000 2/15/11...
  • Page 51 6006EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 366640000 2/15/11...
  • Page 52 6006EH PEDESTAL ASSEMBLY W/SLIP RING—P/N: 366640000 2/15/11...
  • Page 53 6006EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 366781000 2/15/11...
  • Page 54 6006EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 366781000 6-10 2/15/11...
  • Page 55 6006EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 366781000 6-11 2/15/11...
  • Page 56 6006EH PEDESTAL ASSEMBLY W/O SLIP RING—P/N: 366781000 6-12 2/15/11...
  • Page 57 BOOM ASSEMBLY P/N: 480891000 CYL SEAL KIT P/N: 366331001 (THI) CYL SEAL KIT P/N: 366331002 (CTD) C’BAL P/N: 360153001 6.13.0 07/07/06...
  • Page 58 BOOM ASSEMBLY P/N: 480891000 ITEM NO. QTY. PART NO. DESCRIPTION 366631000 LOWER BOOM WELDMENT 480892000 BOOM WELDMENT, MID 480897000 UPPER BOOM WELDMENT 366331000 CYLINDER EXTENSION DUAL 366198000 SHEAVE ASSY 3/8 360718000 BAIL WELDMENT 646900000 SWITCH, LIMIT ANTI-TWO BLOCK 642918000 CORD CONNECTOR 366184000 RETAINER, EXTENSION CYLINDER 366394000 BEARING, PIVOT 366333000 BEARING, SPHERICAL 1.25 ID...
  • Page 59 6006H ROTATION GEARBOX P/N: 160407 6-15.0 9/12/05...
  • Page 60 6006H ROTATION GEARBOX P/N: 160407 ITEM NO. QTY. PART NO. DESCRIPTION 300058 ADAPTER 308085 BUSHING 316092 CAP BEARING 328126 COVER 334016 GEAR R.H. 338261 HOUSING GEAR 342120 357139 SHAFT OUTPUT 366019 WASHER THRUST 368183 WORM R.H. 402044 BEARING BALL 402105 BEARING NEEDLE 402106 BEARING NEEDLE...
  • Page 61 6006EH ACTUATOR ASSEMBLY P/N: 297025 6-17.0 04/26/10...
  • Page 62 6006EH ACTUATOR ASSEMBLY P/N: 297025 ITEM NO. QTY. PART NO. DESCRIPTION 306034 SPRING - FLAT 314008 PLATE - CAM 328106 COVER - SPUR GEAR HSG. 328128 COVER - BRAKE 328134 COVER - WORM GEAR HSG. 334001 IDLER GEAR 334003 SPUR GEAR...
  • Page 63 6006EH ACTUATOR ASSEMBLY P/N: 297025 ITEM NO. QTY. PART NO. DESCRIPTION 442184 GASKET 442185 GASKET 442189 GASKET 442205 GASKET 450001 KEY - WOODRUFF 450016 KEY - BARTH 456008 RELIEF FITTING 458005 MOTOR - 24V 462015 O-RING 468002 REDUCER 468011 PIPE PLUG SQ HD...
  • Page 64 6006EH TRAVELING BLOCK ASSEMBLY P/N: 366063000 ITEM NO. QTY. PART NO. DESCRIPTION 480362000 SHORT BLOCK SIDE PL WDMT 480130000 SHEAVE ASSY 480364000 TACKLE LOWER 480372000 BOLT, SHEAVE W/ ZERK FITTING 480367000 PIN BLOCK 480371000 HOOK SWIVEL 3 METRIC TON 480368000...
  • Page 65 6006EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684000 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG)
  • Page 66 6006EH ELECTRICAL SCHEMATIC W/SLIP RING – P/N: 366684000 LEFT SIDE OF SCHEMATIC ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE +24V RELAYS (BLK 4 GA) HOIST +24V TO SLIP RING (BLK 4 GA) +12V TO SLIP RING (16 GA)
  • Page 67 6006EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) (RED/ BLANK PROG. PIN...
  • Page 68 6006EH ELECTRICAL SCHEMATIC W/O SLIP RING - P/N: 366783000 LEFT SIDE OF SCHEMATIC CONTINUED ON PREVIOUS PAGE PUMP PUMP HOIST RELAY CASE ARMATURE HOIST +24 V RELAYS (BLK 4 GA) SIGNAL TO +12V TO CRANE TRUCK (RED 16 GA) BATTERY...
  • Page 69 5005EH RELAY PANEL ASSEMBLY P/N: 366682002 BOOTS REQUIRED A, C & D BOOTS REQUIRED A, B RELAY PANEL GND BOLT #1 RELAY PANEL GND BOLT #2 INDIVIDUAL HEAT SHRINK TUBING ON BACK SIDE OF CANNON PLUG REF FOR REPLACEMENT PART ONLY (680173000 RECEPTACLE/WIRE PIGTAIL) ITEM NO.
  • Page 70 5005EH RELAY PANEL ASSEMBLY P/N: 366682002 VSU (WHT/BLK) PUMP (WHT/BLK) PUMP BOOM DOWN (BLU) BOOM DOWN BATT. VOLTAGE (BLU/WHT) RETRACT (ORG/BLK) RETRACT BOOM UP (BLU/BLK) DIODE BOOM UP HOIST UP (GRN) HOIST UP (H1) SIGNAL TO ROT CW (ORG) ROT CW + (RED) +12V ROT CCW (WHT/RED)
  • Page 71 6006EH RELAY PANEL ASSEMBLY W/O SLIP RING - P/N: 366782000 BOOTS REQUIRED A, C & D BOOTS REQUIRED A, B RELAY PANEL GND BOLT #1 RELAY PANEL GND BOLT #2 INDIVIDUAL HEAT SHRINK TUBING ON BACK SIDE OF CANNON PLUG...
  • Page 72 6006EH RELAY PANEL ASSEMBLY W/O SLIP RING - P/N: 366782000 PUMP RELAY RELAY MOUNT PUMP PUMP BOOM DOWN HOIST RELAY TERM 3 HOIST RELAY RETRACT BOOM UP CASE RELAY PNL BOLT - 2 HOIST RELAY BLANK HOIST PLUG PENDANT WHITE...
  • Page 73 6006EH PENDANT 8 FUNCTION W/ ON/OFF SWITCH - P/N: 366709001 PENDANT HEAD CW (ORG) CCW (WHT/RED) EXTEND (GRN/BLK) RETRACT (ORG/BLK) PUMP (WHT/BLK) BOOM UP (WHT) BOOM DN (BLU) HOIST UP (GRN) HOIST DN (RED/BLK) VOLTAGE SWITCHING UNIT (WHT/RED) + (RED)
  • Page 74 6006EH PENDANT 8 FUNCTION W/ ON/OFF P/N: 366709001 ITEM NO. QTY. PART NO. DESCRIPTION 480501000 PENDANT HOUSING 366719000 DECAL, PENDANT 8 FUNC W/PWR 480504000 PENDANT BACK PLATE 370433000 CORD GRIP, 3/4 NPT, .50-.625" CORD 680172000 PENDANT CABLE 480598000 COVER TRIGGER OPENING...
  • Page 75 6006EH VOLTAGE SWITCHING UNIT P/N: 366692000 RELAY RELAY OUTSIDE INSULATION OF CORD SHOULD EXTEND 1" PAST RELAY GROMMET AND ZIP TIE INSTALLED TO RETAIN CORD. LOCATE DECAL IN CENTER OF LID INSTALL SCHEMATIC DECAL TO UNDERSIDE OF LID. DECAL SHOULD BE RIGHT SIDE UP WHEN LID IS OPENED DOWNWARD.
  • Page 76 6006EH VOLTAGE SWITCHING UNIT P/N: 366692000 POWER SWITCH RELAY - 1 RELAY - 2 POWER LIGHT RELAY - 3 RELAY - 3 RELAY - 1 RELAY - 2 AUX. BATTERY 16/3 CONDUCTOR CORD TRUCK BATTERY PANEL GROUND A B C...
  • Page 77 NOTES...
  • Page 78 6006EH VOLTAGE SWITCHING UNIT P/N: 366692000 ITEM NO. QTY. PART NO. DESCRIPTION 366693000 ENCLOSURE, VOLTAGE SWITCHING UNIT 367242001 DECAL, THIS END UP 736272000 NUTSERT .25UNC X .027-.165 GRIP 001900000 SCREW RD HD #10-32UNF X 3/8 LG 320355000 RELAY, BOSCH 360493000...
  • Page 79 6006EH HYDRAULIC SCHEMATIC P/N: 366785000 8-1.0 9/12/05...
  • Page 80 6006EH HYDRAULIC CONTROL VALVE P/N: 320826000 INSIDE PORT ON POWER UNIT (PRESSURE) EXTEND PORT RETRACT PORT (EXT) (RET) EXTEND COIL RETRACT COIL BOOM DOWN COL BOOM UP COIL ROTATE CCW ROTATE CW COIL COIL B OOM DOWN BOOM UP PORT (RET)
  • Page 81 6006EH HYDRAULIC POWER UNIT P/N: 366650000 8-3.0 9/12/05...
  • Page 82 6006EH HYDRAULIC POWER UNIT P/N: 366650000 NOTE: SOME PARTS AVAILABLE ONLY IN THEIR RESPECTIVE KITS. ITEM PART NO. DESCRIPTION QTY. 360808001 PUMP AND PARTS PUMP ASSEMBLY O-RING O-RING O-RING SCREW SCREW LOCKING SPRING RETAINER COUPLING 366650001 RELIEF VALVE KIT GASKET...
  • Page 83 6006EH GENERAL ASSEMBLY FM - W/SLIP RING - P/N: 366600001 5 6 7 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 21 22 15 16 RETRACT EXTEND PORT #8 PORT #7 ELECTRICAL SCHEMATIC P/N: 366684000 HYDRAULIC SCHEMATIC P/N: 366785000 9-1.0 07/07/06...
  • Page 84 008702000 SCREW HX HD 3/8-16UNC X 1 1/4 LG GR5 360676000 PIN, CYLINDER 239300000 ZERK, GREASE 366063000 TRAVELING BLOCK 480031000 WIRE ROPE ASSEMBLY 3/8" 366697001 SHIP KIT 6006EH FM CRANE 366704000 DECAL LAYOUT 6006EH 366715000 BRACKET ASSEMBLY, RECEIVER MOUNT 460158000 RECEIVER, NON-PROPORTIONAL 020200000 WASHER SP LK 1/4...
  • Page 85 6006EH GENERAL ASSEMBLY FM W/O SLIP RING - P/N: 366790000 4 5 6 7 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 4 5 6 3 14 15 RETRACT EXTEND PORT # 8 PORT # 7 ELECTRICAL SCHEMATIC P/N: 366783000 HYDRAULIC SCHEMATIC P/N: 366785000 9-3.0...
  • Page 86 366602000 HARNESS, FM, 5005EH, 6006EH 360677000 PIN, 1/4 COTTERLESS RING 360678000 PIN, 3/16 COTTERLESS RING 366688000 COVER, REAR 020601000 WASHER SP LK 5/16 007807000 SCREW HX HD 5/16-18UNC X 3/4 LG GR5 680150001 KIT, ELEC, 6006EH W/ROTATION STOP 9-4.0 4/21/06...
  • Page 87 FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash as well as the yellow light. If the yellow light is rapidly flashing this indicates that the unit is transmitting.
  • Page 88 FM CONTROL TRANSMITTER - P/N: 460157000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460168000 HANDLE, TRANSMITTER W/O TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) TOGGLE SWITCH WIRING CHART FUNCTION WIRE COLOR TERMINAL POSITION POWER ON YELLOW BOTTOM...
  • Page 89 ELECTRICAL SCHEMATIC FM – P/N: 404206000 (WHT/BLK) (BLK) A (GREY PLUG) PUMP GROUND POWER W/LINK (RED) POWER EXTEND (GRN/BLK) RETRACT (RED) (ORG) (WHT/RED) (GRN) B (BLACK PLUG) (RED/BLK) ROTATE CW ROTATE CCW (WHT) WINCH UP WINCH DOWN (WHT) BOOM UP BOOM DOWN (BLU) PEND (A)
  • Page 90 FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW Tether connection detected YELLOW Low battery. Unit will run approximately 10 hours after Battery light starts flashing. Flashing rapidly for 10 seconds indicates a transmitter failure. Normal Operation YELLOW The Active light will flash several times per second, indicating that the transmitter is sending signals to the receiver.
  • Page 91 FM CONTROL RECEIVER DIAGNOSTICS Normal Operation ESTOP FAULT LINK STATUS Transmitter is OFF If the transmitter is off, the receiver is operating properly. Transmitter is ON When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly Transmitter is in Operation When a function is activated on the transmitter, the Fault light will turn on GREEN.
  • Page 92 FM CONTROL TROUBLESHOOTING CHART 1 Test the Receiver—R160 OK state: Status—GREEN Start Initial Condition: Link—RED What is the state Turn transmitter off (all lights are off—press Fault—OFF of the lights on [POWER] OFF) E-Stop—RED the receiver? Cycle power to receiver (turn off and back on) Note: If there is a short to ground on an output, it is not indicated at this stage.
  • Page 93 FM CONTROL TROUBLESHOOTING CHART 2 Test the Transmitter—T150 Turn off the receiver Ensure there are good batteries in the transmitter Turn on the transmitter OK state: Active light—steady for Activate a What is the state of about 3 seconds then function the lights? goes to fast flash.
  • Page 94 FM CONTROL TROUBLESHOOTING CHART 3 Testing the Transmitter / Receiver Communication Transmitter: Transmitter: Active light is flashing Active light is flashing Receiver: What is the status of Receiver: Status—GREEN the lights of both the Status—GREEN Link—RED transmitter and Link—Flashing GREEN Fault—OFF receiver? Fault—OFF...
  • Page 95 FM CONTROL ID CODE PROGRAMMING Download ID Code (Use in case of Link Test failure) !!Caution!! Note: Before attempting reprogramming with another transmitter, understand that re- programming the receiver with another transmitter, could result in two receivers on the job site responding to the one transmitter. If the original transmitter was sent in for repair, disconnect the receiver (disconnect connector A) to continue using the machine without remote capability and without fear of inadvertently operating the machine with Connector A...
  • Page 96 FM CONTROL ID CODE PROGRAMMING (CONT.) 3. Power Transmitter into Configuration Mode A. Press & hold [BOOM] switch in the UP position YELLOW YELLOW YELLOW B. Press & release [POWER] switch in the OFF position C. Release [BOOM] switch The ACTIVE LED will flash once per second. 4.
  • Page 98 6006EH LOAD CHART P/N: 366710000 6006EH 6000 NOTE: WEIGHT OF LOAD HANDLING 6000 3625 DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 6000 4110 THE CAPACITY 2525 4640 6000 2860 5325 6000 3220 6000 6000 3685 2050 75°...
  • Page 99 NOTES...
  • Page 100 PREVENTATIVE MAINTENANCE PAINT FINISH PREVENTIVE MAINTENANCE INSTRUCTIONS The paint finish on Auto Crane products can become damaged during normal use when chipped, scratched, exposed to harsh chemicals, cleaned with high pressure washers, etc. During periods when the truck is exposed to salt or other corrosive chemicals, Auto Crane products should be washed weekly.
  • Page 102 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.

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