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EFFECTIVE SERIAL NO. OWNERS MANUAL 5005EH REVISION 2/2000 PART NO. 999955 SERIAL NO. __________________________ PO BOX 580697, TULSA, OK 74158-0697 4707 N. MINGO ROAD, TULSA, OK 74117-5904 PHONE (918) 836-0463 SALES FAX (918) 438-6688 SERVICE FAX (918) 834-5979 http://www.autocrane.com Courtesy of Crane.Market...
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The boom can fail far below its rated capacity. v weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
Auto Crane has incorporated several safety features in Auto Crane maintains a strong distributor network and a the 5005EH series cranes for your protection. The choice of knowledgeable Customer Service Department. In most cases, materials and the design of the electrical system minimizes an equipment problem is solved via phone conversation with weight and lengthens durability.
Switch on that will cause unsafe operating conditions! 15. ALWAYS store outriggers before road travel. WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel.
37. Store pendant control on proper location (in cab or on park for automatic transmissions). Activate any crane power switches. For Auto Crane units requiring crane). battery and hydraulic operation, engage emergency 38. Return outriggers to stowed position. Make sure they...
QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS 7 Operators and operator trainees should have normal depth perception, coordination, and no tendencies to dizziness or similar undesirable characteristics. 1 Crane operation shall be limited to personnel with the following minimum qualifications: 8 In addition to the above listed requirements, the A.
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QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES B. land the suspended load and boom, if practical. F. During lifting care shall be taken that: 1. there is no sudden acceleration or 15 The operator shall be familiar with the equipment deceleration of the moving load.
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QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25 In transit with no load and boom lowered the clearance shall be specified in Table 1. OPERATING NEAR ELECTRICAL POWER 26 A qualified signalperson shall be assigned to observe LINES the clearance and give warning before approaching the above limits.
INSPECTION, TESTING AND MAINTENANCE GENERAL G. electrical apparatus for malfunctioning, signs of INSPECTION CLASSIFICATION excessive deterioration, dirt and moisture accumula- tion 27 Initial inspection. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be H. hydraulic system for proper oil level and leaks daily inspected by a designated person to insure compli- I.
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INSPECTION, TESTING AND MAINTENANCE GENERAL elements in contact or otherwise protect the necessary to determine origin of the problem before components corrective action can be taken. 39 Hydraulic and pneumatic pumps and motors 43 Labels are to be in place and legible. inspection.
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INSPECTION, TESTING AND MAINTENANCE GENERAL tested by or under the direction of an A. functional operating mechanism appointed person. B. safety devices C. control systems 48 Test loads shall not exceed 110% of the manufac- turer's load ratings. 55 Repairs or replacements shall be provided as needed for operation.
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INSPECTION, TESTING AND MAINTENANCE GENERAL 3. broken or cut strands; 1. sections in contact with saddles, equalizer sheaves, or other sheaves where rope travel 4. number, distribution and type of visible is limited broken wires. When such damage is discovered, the rope shall either be 2.
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INSPECTION, TESTING AND MAINTENANCE GENERAL G. In standing ropes, more than two broken wires in 65 Before cutting a rope, seizing shall be placed on each one lay in sections beyond end connections or more side of the place where the rope is to be cut to prevent than one broken wire at an end connection.
DECAL: OPERATION INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY Left side plate (5005EH) PLACEMENT FIG. SD-1 PART NO.: 040580 DECAL: OPERATOR TRAINING FUNCTION: To inform the operator of the need to receive proper training before using the crane.
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Safety Decal Section 5005EH PART NO.: 040529 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: Articulated & Stiff Boom Cranes QUANTITY Both sides of end of lower boom PLACEMENT FIG.
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Safety Decal Section 5005EH PART NO.: 040587 DECAL: LOAD SENSOR, DON'T TAMPER FUNCTION: To inform the operator that the load sensor is pre-set and that tampering with the sensor may cause potentially hazardous situation. USED ON: All cranes equipped with a load sensor.
INSTALLATION (CRANE COMPARTMENT) MODEL 5005EH AW-350-1 12/99 7-1.1.0 Courtesy of Crane.Market...
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BOOM SUPPORT 5005EH SERIES WARNING: As with all Auto Crane power rotation units, the 5005EH does require a boom support. Suggested Boom Support: Auto Crane P/N 726175 AW726175 12/99 7-2.0.0 Courtesy of Crane.Market...
LUBRICATION & MAINTENANCE SCHEDULE 5005EH CRANE WEEKLY 3 MOS 6 MOS YEAR SERVICE NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMA- LOAD HOOK TION, CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY CABLE DRUM ON DRUM CHECK FOR FLATTENING, KINKS, &...
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2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record. Additional copies are available from your local distributor.
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MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs very Keep Properly Filled with Water little from the generally prescribed maintenance of any lead acid battery. All batteries must be kept properly The battery should always be properly filled with water.
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MAINTENANCE OF BATTERIES Low Maintenance Batteries should be attempted for an extended time. This usually will recover a badly sulfated battery. (Maintenance Free) Replacing a Battery Low maintenance batteries should not be used on Auto Cranes or trucks equipped with Auto Cranes. If it is necessary to replace a battery, and a dry charge The batteries are not designed for "deep"...
Avoid abrasive action and contact with sharp corner. • Frequency of use. Auto Crane units, up to 2,400 pound ratings use 3/16 inch diameter galvanized pre-formed 7 x 19 aircraft cable. This cable has a working strength, when new, of 4,200 pounds.
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OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE IF THE THREE FUNCTIONS, BOOM DOWN, HOIST UP AND EXTEND OUT, QUIT WORKING, the problem probably lies in either the Overload System or the Anti-2-block system or both. If these three functions are NOT WORKING and most other functions are, an investigation should be made as follows: (reference: Figure 1) functions which could cause additional 1 ANTI-2-BLOCK...
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OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE 10-4.3.0 OVLD 1/99 Courtesy of Crane.Market...
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AUTOMATIC SAFETY BRAKE ASSEMBLY (OIL COOLED) HOIST ASSEMBLY INSTRUCTIONS: Winch has right hand worm and gear. Cable spools over drum. Use number one slots for brake balls(7) in cam plate(2). Install brake hub(5) through brake housing(4) on winch worm with key. Assemble balls(7) in cam plate(2) using hard grease to hold balls in place.
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SOLENOID ASSEMBLY P/N 360467 - MODEL 5005EH ITEM DESCRIPTION 360470 BLACK WIRE ASSEMBLY #6 GA x 11 1/2 360471 RED WIRE ASSEMBLY #16 GA x 1 1/2 360472 COPPER STRAP 360473 COPPER STRAP 200182 12V SOLENOID 360474 SOLENOID MOUNTING BRACKET...
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HYDRAULICS 5005EH Tighten nut on adjustment screw and Counterbalance Valve Adjustment repeat procedure if needed to obtain the With PTO disengaged and boom proper pressure setting. properly supported, remove O-ring plug Disengage PTO, remove the pressure (item 17) shown on AW-573 marked gauge and install -6 plug.
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HYDRAULIC ASSEMBLY (10-16-20) P/N 360803 - MODEL 5005EH aw360803 4/99 11-2.0.0 Courtesy of Crane.Market...
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ELECTRICAL SCHEMATIC 366801-1 2/2000 12-1.1.1 Courtesy of Crane.Market...
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ELECTRICAL SCHEMATIC ITEM DESCRIPTION REFERENCE VOLTAGE SWITCHING UNIT (360802-001) 300204 DIRECTIONAL CONTROL VALVE 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 360872 CONDUCTOR ASSEMBLY 360844-001 CONDUCTOR ASSEMBLY (WITH FEMALE TWECO) CONDUCTOR ASSEMBLY (SUPPLIED WITH HOIST) 360011 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY (SUPPLIED WITH POWER UNIT) 360846 CONDUCTOR ASSEMBLY...
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PENDANT P/N 680050 680050 4/99 12-3.0.0 Courtesy of Crane.Market...
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PENDANT P/N 680050 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
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PENDANT P/N 680008 aw680008 12/99 12-4.0.0 Courtesy of Crane.Market...
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PENDANT P/N 680008 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
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PENDANT P/N 680009 aw680009 12/99 12-5.0.0 Courtesy of Crane.Market...
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PENDANT P/N 680009 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
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PENDANT P/N 680010 aw680010 4/99 12-6.0.0 Courtesy of Crane.Market...
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PENDANT P/N 680010 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE SWITCH DPDT HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
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PENDANT P/N 680021 aw680021 12/99 12-7.0.0 Courtesy of Crane.Market...
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PENDANT P/N 680021 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE SWITCH DPDT HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
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PENDANT P/N 680021 7. Items 1, 2, 6, 7, 9, 10, 21, & 22 may be purchased as a REPLACEMENT HOUSING KIT using P/N 380002 aw680021 12/99 Courtesy of Crane.Market...
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PENDANT CABLE ASSEMBLY P/N 680041 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 002012 RING TERMINAL #6 / 18-22 GA 6" 490243 HEAT SHRINK TUBING x 6" AW680041 3/98 12-8.0.0 Courtesy of Crane.Market...
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