Auto Crane 5005EH Owner's Manual
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Auto Crane 5005EH Owner's Manual

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EFFECTIVE SERIAL NO.
OWNERS MANUAL
5005EH
REVISION 2/2000
PART NO. 999955
SERIAL NO. __________________________
PO BOX 580697, TULSA, OK 74158-0697
4707 N. MINGO ROAD, TULSA, OK 74117-5904
PHONE (918) 836-0463
SALES FAX (918) 438-6688
SERVICE FAX (918) 834-5979
http://www.autocrane.com
Courtesy of Crane.Market

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  • Page 1 EFFECTIVE SERIAL NO. OWNERS MANUAL 5005EH REVISION 2/2000 PART NO. 999955 SERIAL NO. __________________________ PO BOX 580697, TULSA, OK 74158-0697 4707 N. MINGO ROAD, TULSA, OK 74117-5904 PHONE (918) 836-0463 SALES FAX (918) 438-6688 SERVICE FAX (918) 834-5979 http://www.autocrane.com Courtesy of Crane.Market...
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  • Page 3 The boom can fail far below its rated capacity. v weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 4: Table Of Contents

    5005EH SERIES - OWNER'S MANUAL TABLE OF CONTENTS Page INTRODUCTION ..........

  • Page 5: Introduction

    Auto Crane has incorporated several safety features in Auto Crane maintains a strong distributor network and a the 5005EH series cranes for your protection. The choice of knowledgeable Customer Service Department. In most cases, materials and the design of the electrical system minimizes an equipment problem is solved via phone conversation with weight and lengthens durability.

  • Page 6: Operating Practices & Warnings

    Switch on that will cause unsafe operating conditions! 15. ALWAYS store outriggers before road travel. WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel.

  • Page 7: Operation Of Unit / Outriggers

    37. Store pendant control on proper location (in cab or on park for automatic transmissions). Activate any crane power switches. For Auto Crane units requiring crane). battery and hydraulic operation, engage emergency 38. Return outriggers to stowed position. Make sure they...

  • Page 8: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES OPERATORS 7 Operators and operator trainees should have normal depth perception, coordination, and no tendencies to dizziness or similar undesirable characteristics. 1 Crane operation shall be limited to personnel with the following minimum qualifications: 8 In addition to the above listed requirements, the A.
  • Page 9 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES B. land the suspended load and boom, if practical. F. During lifting care shall be taken that: 1. there is no sudden acceleration or 15 The operator shall be familiar with the equipment deceleration of the moving load.
  • Page 10 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES MISCELLANEOUS 25 In transit with no load and boom lowered the clearance shall be specified in Table 1. OPERATING NEAR ELECTRICAL POWER 26 A qualified signalperson shall be assigned to observe LINES the clearance and give warning before approaching the above limits.

  • Page 11: Inspection, Testing & Maintenance

    INSPECTION, TESTING AND MAINTENANCE GENERAL G. electrical apparatus for malfunctioning, signs of INSPECTION CLASSIFICATION excessive deterioration, dirt and moisture accumula- tion 27 Initial inspection. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be H. hydraulic system for proper oil level and leaks daily inspected by a designated person to insure compli- I.
  • Page 12 INSPECTION, TESTING AND MAINTENANCE GENERAL elements in contact or otherwise protect the necessary to determine origin of the problem before components corrective action can be taken. 39 Hydraulic and pneumatic pumps and motors 43 Labels are to be in place and legible. inspection.
  • Page 13 INSPECTION, TESTING AND MAINTENANCE GENERAL tested by or under the direction of an A. functional operating mechanism appointed person. B. safety devices C. control systems 48 Test loads shall not exceed 110% of the manufac- turer's load ratings. 55 Repairs or replacements shall be provided as needed for operation.
  • Page 14 INSPECTION, TESTING AND MAINTENANCE GENERAL 3. broken or cut strands; 1. sections in contact with saddles, equalizer sheaves, or other sheaves where rope travel 4. number, distribution and type of visible is limited broken wires. When such damage is discovered, the rope shall either be 2.
  • Page 15 INSPECTION, TESTING AND MAINTENANCE GENERAL G. In standing ropes, more than two broken wires in 65 Before cutting a rope, seizing shall be placed on each one lay in sections beyond end connections or more side of the place where the rope is to be cut to prevent than one broken wire at an end connection.

  • Page 16: Safety Decal Section

    DECAL: OPERATION INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane. USED ON: All Cranes QUANTITY Left side plate (5005EH) PLACEMENT FIG. SD-1 PART NO.: 040580 DECAL: OPERATOR TRAINING FUNCTION: To inform the operator of the need to receive proper training before using the crane.
  • Page 17 Safety Decal Section 5005EH PART NO.: 040529 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom. USED ON: Articulated & Stiff Boom Cranes QUANTITY Both sides of end of lower boom PLACEMENT FIG.
  • Page 18 Safety Decal Section 5005EH PART NO.: 040587 DECAL: LOAD SENSOR, DON'T TAMPER FUNCTION: To inform the operator that the load sensor is pre-set and that tampering with the sensor may cause potentially hazardous situation. USED ON: All cranes equipped with a load sensor.
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  • Page 24: Installation

    INSTALLATION (CRANE COMPARTMENT) MODEL 5005EH AW-350-1 12/99 7-1.1.0 Courtesy of Crane.Market...
  • Page 25 BOOM SUPPORT 5005EH SERIES WARNING: As with all Auto Crane power rotation units, the 5005EH does require a boom support. Suggested Boom Support: Auto Crane P/N 726175 AW726175 12/99 7-2.0.0 Courtesy of Crane.Market...

  • Page 26: Lubrication & Maintenance Schedule

    LUBRICATION & MAINTENANCE SCHEDULE 5005EH CRANE WEEKLY 3 MOS 6 MOS YEAR SERVICE NOTES PERFORMED INSPECT HOOK & LATCH FOR DEFORMA- LOAD HOOK TION, CRACKS, & CORROSION MAKE SURE CABLE IS WOUND EVENLY CABLE DRUM ON DRUM CHECK FOR FLATTENING, KINKS, &...
  • Page 27 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record. Additional copies are available from your local distributor.
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  • Page 30 MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs very Keep Properly Filled with Water little from the generally prescribed maintenance of any lead acid battery. All batteries must be kept properly The battery should always be properly filled with water.
  • Page 31 MAINTENANCE OF BATTERIES Low Maintenance Batteries should be attempted for an extended time. This usually will recover a badly sulfated battery. (Maintenance Free) Replacing a Battery Low maintenance batteries should not be used on Auto Cranes or trucks equipped with Auto Cranes. If it is necessary to replace a battery, and a dry charge The batteries are not designed for "deep"...

  • Page 32: Life Of Wireline

    Avoid abrasive action and contact with sharp corner. • Frequency of use. Auto Crane units, up to 2,400 pound ratings use 3/16 inch diameter galvanized pre-formed 7 x 19 aircraft cable. This cable has a working strength, when new, of 4,200 pounds.
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  • Page 38: Boom Assembly

    BOOM ASSEMBLY (10-16) P/N 360860 - MODEL 5005H/EH aw360860 4/99 10-3.0.0 Courtesy of Crane.Market...
  • Page 39 BOOM ASSEMBLY (10-16) P/N 360860 - MODEL 5005H/EH ITEM DESCRIPTION 360861 LOWER BOOM 360862 UPPER BOOM 360152 BOOM EXTENSION CYLINDER 360545 INNER BOOM RETAINER 360167 LOWER SLIDE PAD RETAINER 480032 BOOM PAD 480033 LARGE SHIM .032 THICK 360121 UPPER BOOM EXTENSION CYLINDER PIN 360621 BOOM/CYLINDER PIN 360625...
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  • Page 42 OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE IF THE THREE FUNCTIONS, BOOM DOWN, HOIST UP AND EXTEND OUT, QUIT WORKING, the problem probably lies in either the Overload System or the Anti-2-block system or both. If these three functions are NOT WORKING and most other functions are, an investigation should be made as follows: (reference: Figure 1) functions which could cause additional 1 ANTI-2-BLOCK...
  • Page 43 OVERLOAD SYSTEM / ANTI-2-BLOCK TROUBLE SHOOTING GUIDE 10-4.3.0 OVLD 1/99 Courtesy of Crane.Market...
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  • Page 47: Automatic Safety Brake

    AUTOMATIC SAFETY BRAKE ASSEMBLY (OIL COOLED) HOIST ITEM DESCRIPTION 360367 FLAT SPRING 360331 CAM PLATE 360450 HOUSING COVER 360336 BRAKE HOUSING 360339 BRAKE HUB 360342 RETAINER PLATE 360345 BRAKE BALL 360453 CAPSCREW 1/4 NC x 1 360368 COIL SPRING 360456 CAPSCREW 3/8 NC x 1 1/2 360371 THREAD SEAL...
  • Page 48 AUTOMATIC SAFETY BRAKE ASSEMBLY (OIL COOLED) HOIST ASSEMBLY INSTRUCTIONS: Winch has right hand worm and gear. Cable spools over drum. Use number one slots for brake balls(7) in cam plate(2). Install brake hub(5) through brake housing(4) on winch worm with key. Assemble balls(7) in cam plate(2) using hard grease to hold balls in place.
  • Page 49 SOLENOID ASSEMBLY P/N 360467 - MODEL 5005EH ITEM DESCRIPTION 360470 BLACK WIRE ASSEMBLY #6 GA x 11 1/2 360471 RED WIRE ASSEMBLY #16 GA x 1 1/2 360472 COPPER STRAP 360473 COPPER STRAP 200182 12V SOLENOID 360474 SOLENOID MOUNTING BRACKET...
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  • Page 53 HYDRAULICS 5005EH Tighten nut on adjustment screw and Counterbalance Valve Adjustment repeat procedure if needed to obtain the With PTO disengaged and boom proper pressure setting. properly supported, remove O-ring plug Disengage PTO, remove the pressure (item 17) shown on AW-573 marked gauge and install -6 plug.
  • Page 54 HYDRAULIC ASSEMBLY (10-16-20) P/N 360803 - MODEL 5005EH aw360803 4/99 11-2.0.0 Courtesy of Crane.Market...
  • Page 55 HYDRAULIC ASSEMBLY (10-16-20) P/N 360803 - MODEL 5005EH ITEM DESCRIPTION 202710 MANIFOLD DIRECTIONAL VALVE ASSEMBLY (300204) 320393 BOTTOM MANIFOLD BRACKET 320392 TOP MANIFOLD BRACKET 002614 CAPSCREW 5/16-NC x 5/8 007811 CAPSCREW 5/16-NC x 1 020600 SPLIT LOCK WASHER 5/16 016500...
  • Page 56 HYDRAULIC ASSEMBLY (10-16-20) P/N 360803 - MODEL 5005EH ITEM DESCRIPTION 330645 90º EXTRA LONG ELBOW -6 ORB/-6 JIC PLUG -6 O-RING BOOM UP CYLINDER (360805) EXTENSION CYLINDER (366162) aw360803 4/99 11-2.2.0 Courtesy of Crane.Market...
  • Page 57 HYDRAULIC ASSEMBLY (10-16) P/N 360866 - MODEL 5005EH aw360866 4/99 11-3.0.0 Courtesy of Crane.Market...
  • Page 58 HYDRAULIC ASSEMBLY (10-16) P/N 360866 - MODEL 5005EH ITEM DESCRIPTION 202710 MANIFOLD DIRECTIONAL VALVE ASSEMBLY (300204) 320393 BOTTOM MANIFOLD BRACKET 320392 TOP MANIFOLD BRACKET 002614 CAPSCREW 5/16-NC x 5/8 007811 CAPSCREW 5/16-NC x 1 020600 SPLIT LOCK WASHER 5/16 016500...
  • Page 59 HYDRAULIC ASSEMBLY (10-16) P/N 360866 - MODEL 5005EH ITEM DESCRIPTION 330645 90º EXTRA LONG ELBOW -6 ORB/-6 JIC 360153 COUNTERBALANCE VALVE 200892 90º ELBOW -6 NPT/-6 JIC BOOM UP CYLINDER (360805) EXTENSION CYLINDER (360152) PLUG -6 O-RING 330647 45º ELBOW -6 JIC SWIVEL aw360866 4/99 11-3.2.0...
  • Page 60 HYDRAULIC PUMP & RESERVOIR P/N 360798 ITEM DESCRIPTION 360808-003 ADAPTER KIT 320336-002 RETURN PORT PLUG KIT 360808-001 PUMP KIT 320336-003 RELIEF VALVE KIT 360808-002 MOTOR 360799 RESERVOIR KIT 320335-008 ELBOW FITTING 200545 BREATHER CAP 330630 SOLENOID AW360798 4/99 11-4.0.0 Courtesy of Crane.Market...
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  • Page 63 ELECTRICAL SCHEMATIC 366801-1 2/2000 12-1.1.1 Courtesy of Crane.Market...
  • Page 64 ELECTRICAL SCHEMATIC ITEM DESCRIPTION REFERENCE VOLTAGE SWITCHING UNIT (360802-001) 300204 DIRECTIONAL CONTROL VALVE 320543 LOAD SENSOR ASSEMBLY 366999 RELAY BOX ASSEMBLY 360872 CONDUCTOR ASSEMBLY 360844-001 CONDUCTOR ASSEMBLY (WITH FEMALE TWECO) CONDUCTOR ASSEMBLY (SUPPLIED WITH HOIST) 360011 CONDUCTOR ASSEMBLY CONDUCTOR ASSEMBLY (SUPPLIED WITH POWER UNIT) 360846 CONDUCTOR ASSEMBLY...
  • Page 65 PENDANT P/N 680050 680050 4/99 12-3.0.0 Courtesy of Crane.Market...
  • Page 66 PENDANT P/N 680050 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
  • Page 67 PENDANT P/N 680008 aw680008 12/99 12-4.0.0 Courtesy of Crane.Market...
  • Page 68 PENDANT P/N 680008 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
  • Page 69 PENDANT P/N 680009 aw680009 12/99 12-5.0.0 Courtesy of Crane.Market...
  • Page 70 PENDANT P/N 680009 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE DPDT SWITCH HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
  • Page 71 PENDANT P/N 680010 aw680010 4/99 12-6.0.0 Courtesy of Crane.Market...
  • Page 72 PENDANT P/N 680010 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE SWITCH DPDT HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
  • Page 73 PENDANT P/N 680021 aw680021 12/99 12-7.0.0 Courtesy of Crane.Market...
  • Page 74 PENDANT P/N 680021 ITEM DESCRIPTION PENDANT HOUSING DECAL/COVER PLATE TOGGLE BOOT 480567 HUBBELL CONNECTOR CORD GRIP CAPSCREW #10-24 NC x 3/4 HEX LOCK NUT #10-24 NC TOGGLE SWITCH DPDT HOUSING BACK PLATE SELF THREADING ROUND HEAD SCREW #6 x 3/4 680041 BAYONET CABLE ASSEMBLY LOCK WASHER...
  • Page 75 PENDANT P/N 680021 7. Items 1, 2, 6, 7, 9, 10, 21, & 22 may be purchased as a REPLACEMENT HOUSING KIT using P/N 380002 aw680021 12/99 Courtesy of Crane.Market...
  • Page 76 PENDANT CABLE ASSEMBLY P/N 680041 ITEM DESCRIPTION 366098 19 PIN BAYONET PLUG 480515 CABLE CLAMP 480594 19 PIN CONDUCTOR CABLE 000101 RING TERMINAL #6 / 14-16 GA 002012 RING TERMINAL #6 / 18-22 GA 6" 490243 HEAT SHRINK TUBING x 6" AW680041 3/98 12-8.0.0 Courtesy of Crane.Market...

  • Page 77: Traveling Block

    TRAVELING BLOCK ASSEMBLY P/N 360480 ITEM DESCRIPTION 480362 SIDE PLATE 240236 SHEAVE ASSEMBLY 480364 LOWER TACKLE 480371 SWIVEL HOOK - 3 TON 480372 BOLT x 3 1/4 GR8 w/ GREASE ZERK 017800 LOCK NUT 1/2 NC 480367 BLOCK PIN 480368 SWIVEL HOOK PIN 360124 HITCH PIN...

  • Page 78: Load Chart

    LOAD CHART 10-16-20 BOOM MODEL 5005EH AW340M 4/99 14-1.0.0 Courtesy of Crane.Market...
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