Start-Up Report - Westinghouse WBRC 140F Series Installation & Start-Up Instructions

Gas fired residential combi boiler floor mount
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START-UP REPORT

LIGHT OFF ACTIVITIES
1) Fill the
Check all piping and gas connections, verify all are tight
heating system
Has the system been cleaned and flushed?
Has the appliance and the system been purged of all air?
Refer to Start-Up Preparation, this manual.
Has the auto air purge feature been used / set? Refer to
Start-Up Preparation, this manual.
Pressurize system (12 – 15 psi) CH
Pressurize system domestic HW
Add water to prime condensate cup
Percentage of glycol in system (0 – 50%)
Verify proper near appliance piping (Primary/Secondary)
2) Electrical
Have the power and control wiring been connected per the
wiring diagram in this manual?
Is the supply voltage 120v and polarity correct?
3) Check gas
Leak test using locally approved methods (consult
pipe
jurisdictional code book)
Has the gas supply line been verified to deliver the required
BTU of the appliance?
Has a union and shut-off valve (no less than ½") been
installed?
Does the gas type match the type indicated on the rating
plate?
Check incoming gas pressure (3.5" to 14" W.C.)
If necessary, convert the appliance to the proper gas type
Locate the stickers in the appropriate locations on the
appliance
If applicable, have all dip switches been set and verified to
match system requirements?
Verify combustion settings after gas conversion, Carbon
Dioxide
Verify combustion settings after gas conversion, Carbon
Monoxide
What is the "drop" on light off (No more than 1" W.C.)?
Has the appliance been vented with 3" PVC, CPVC,
4) Venting
Polypropylene, or (AL294C) Stainless for Cat IV
appliances?
Ensure no ABS or PVC Cellular core has been used
Is the vent sloped upward toward the terminal at a rate of ¼"
per ft. or 2% grade?
Have all intake and exhaust joints been properly sealed and
tested?
Are all vent runs properly supported?
Have the termination screens been installed?
Is the vent termination a min of 12" above grade or the
highest anticipated snow level?
Is the total developed vent length including elbows within
the stated max vent length restriction?
5) Condensate
Is the condensate line piped with the approved materials
piping / tubing
listed in this manual?
Does the condensate line have an air inlet at the top/
beginning of the drain? Refer to Install the Condensate
Drain, this manual.
Has the condensate been piped over to a drain, and
checked to be free flowing?
If necessary, has a condensate pump and /or a neutralizer
been installed?
FINAL
SIGNED BY TECHNICIAN
DATE COMPLETED ________________
Yes
No
____ PSI
____ %
____ in w.c.
Static
____% CO2
High Fire
____ppm
High Fire
CO
____ in w.c.
Dynamic
DATE
85
____% CO2
Low Fire
____ppm CO
Low Fire
WHL-015 REV. 1.13.17

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