Windsor Lightning 10023030 Operating Instructions Manual

Propane powered high speed burnisher/stripper

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PROPANE POWERED HIGH SPEED
BURNISHER/STRIPPER
MODELS: L21H13
L24H13
L27H13
LS30H13 10023110 L27ER22 10023070
C
86039180 05/23/07
PRV NO. 98996
10023000 LS30H13 10023110 L21K13 10023010
10023040 L21K17
10023080 L24ER22 10023030 L27K17 10023090
Read these instructions before using the machine
Operating Instructions
10023020 L24K17 10023060

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Summary of Contents for Windsor Lightning 10023030

  • Page 1 PROPANE POWERED HIGH SPEED BURNISHER/STRIPPER MODELS: L21H13 10023000 LS30H13 10023110 L21K13 10023010 L24H13 10023040 L21K17 L27H13 10023080 L24ER22 10023030 L27K17 10023090 LS30H13 10023110 L27ER22 10023070 86039180 05/23/07 PRV NO. 98996 Operating Instructions 10023020 L24K17 10023060 Read these instructions before using the machine...
  • Page 2 Copyright 2002 Windsor Industries, Printed in USA Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ The Lightning is a propane powered, high speed, burnisher/stripper intended for commercial use. The burnisher model buffs most hard floor surfaces with the use of special pads. The stripper model applies stripping solution to the floor to remove any sealant, floor finishing, etc.
  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table of Contents...3 HOW TO USE THIS MANUAL How to use this Manual...1-1 SAFETY Important Safety Instructions ...2-1 Hazard Intensity Level..2-2 OPERATIONS Machine Operation...3-1 Before Operating the Machine ...3-1 Emergency Stopping Procedure..3-2 Transporting/Storing Machine ...3-2 Propane Fuel System.
  • Page 4: How To Use This Manual

    SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________ PUBLISHED ________________________________ Copyright 2002 Windsor Industries, Printed in USA The model and serial number of your machine is on the bottom back-end of the machine. The SAFETY section contains important information regarding hazard or unsafe practices of the machine.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using a propane powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, explosion, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Fuel cylinders emit propane gas. Explosion or fire can result. Keep sparks and open flame away.
  • Page 7: Machine Operation

    Your machine is shipped ready for your operation, with exception of fuel cylinder. For hazard and safety issues, the cylinders are sent with no fuel. Prior to operation have your cylinder filled at a reputable propane dealer. CAUTION The fuel cylinder supplied with this machine is a DOT 4E240 propane cylinder.
  • Page 8: Emergency Stopping Procedure

    MACHINE OPERATIONS STARTING PROCEDURES Stripper: CAUTION This machine is only as fast as you allow it to be. It is imperative that you keep the floor wet with stripping solution while stripping and remove the sludge quickly and completely. Rinsing thoroughly before re-coating with sealer or floor finish.
  • Page 9: Propane Fuel System

    PROPANE FUEL SYSTEM WARNING Adjustments and repairs to the propane fuel system can only be made by properly trained and certified Service Technicians. WARNING Improper adjustments will cause increased toxic emissions of carbon monoxide and may result in carbon monoxide poisoning. CHANGING OIL The manufacturer recommends 10W30 oil.
  • Page 10: Maintenance

    MAINTENANCE WARNING Before attempting any maintenance procedures on the machine, close the service valve on the fuel tank and stop the engine. CAUTION Repairs and adjustments to the fuel system must be made by an authorized, properly trained service technician. To keep the machine in good working condition, simply follow the daily, weekly, and monthly maintenance procedures.
  • Page 11: Installing Or Removing Pad

    INSTALLING OR REMOVING PAD DRIVER OR PADS Consult an authorized distributor to assist you in selecting the correct pad for your specific needs. Pad driver installation: 1. Tip machine on the right side (dip stick down). 2. Place pad driver on drive shaft and spin pad driver clockwise to install.
  • Page 12: Machine Troubleshooting

    MACHINE TROUBLESHOOTING PROBLEM. CAUSE Will not start No fuel or dirt in fuel line Blown head gasket Engine overload Dirty air cleaner Faulty spark plug Fuel system out of adjustment Defective ignition coil Hard to start No fuel or dirt in fuel line Engine overload Dirty air cleaner Faulty spark plug...
  • Page 13 PROBLEM. CAUSE Bolts loose on engine or Excess vibration deck Pad not centered or damaged pad Incorrect oil level Engine overload Dirty filter Faulty spark plug MACHINE TROUBLESHOOTING SOLUTION Tighten all bolts Center or replace pad Check and adjust oil level See engine owners manual for servicing.
  • Page 14: 21" Deck Group

    21” DECK GROUP LIGHTNING 86039180 05/23/07...
  • Page 15 PULLEY 3.5 BATTERY CONNECTOR E124 BATTERY CONNECTOR KAWASAKI BATTERY 12VOLT HOUR METER DECK 21” BLUE BUMPER MOULDING LABEL, LIGHTNING PRPN WINDSOR FRONT BEARING ASSY. COMPLETE PULLEY 6.2 BX40 BELT CENTER LOCK WHEEL 6” W/BKT WHEEL (ONLY) PAD DRIVER 21” FLEX CASTER 3”...
  • Page 16: 24" Deck Group

    24” DECK GROUP LIGHTNING 86039180 05/23/07...
  • Page 17 PULLEY 3.5 BATTERY CONNECTOR E124 BATTERY CONNECTOR KAWASAKI BATTERY CONNECTOR ONAN P248 BATTERY 12VOLT HOUR METER DECK 24” BLUE BUMPER MOULDING LABEL, LIGHTNING PRPN WINDSOR FRONT BEARING ASSY. COMPLETE PULLEY 6.2 PULLEY 8.5 PULLEY 7.0 BX42 BELT BX45 BELT BX43 BELT CENTER LOCK WHEEL 6”...
  • Page 18: 27" Deck Group

    27” DECK GROUP 8 9A LIGHTNING 86039180 05/23/07...
  • Page 19 BATTERY CONNECTOR E124 BATTERY CONNECTOR KAWASAKI BATTERY CONNECTOR ONAN P248 BATTERY 12VOLT HOUR METER DECK 27” BLUE BUMPER MOULDING LABEL, LIGHTNING PRPN WINDSOR FRONT BEARING ASSY. COMPLETE PULLEY 9.4 PULLEY 8.5 BX51 BELT BX50 BELT CENTER LOCK WHEEL 6” W/BKT WHEEL (ONLY) PAD DRIVER 27”...
  • Page 20: 30" Stripper Group

    30” STRIPPER GROUP LIGHTNING 86039180 05/23/07...
  • Page 21 WHEEL 10” AIR FILLED WHEEL SPACER ½” TWIN HEAD STRIP FRAME BATTERY 12VOLT VELCRO TAPE THROTTLE CABLE LP TANK (STEEL) Engine Owner’s Manual LABEL, LIGHTNING PRPN WINDSOR SUPPORT CHOKE BRACKET PULLEY 3.0 LIGHTNING 86039180 05/23/07 30” STRIPPER PARTS LIST SERIAL NO. NOTES:...
  • Page 22: Kawasaki Fuel Block

    KAWASAKI FUEL LOAD BLOCK PART NO. PRV NO. 86262270 07134 86262620 07103 86263340 07156 86262790 07135 86263510 07007 86262650 07132 86263420 07155 86262030 07100 86261870 07101 86262660 07133 Note: For engine information not listed in the standard parts list, refer to the appropriate engine parts manual.
  • Page 23: Kawasaki Wiring

    12 V BATTERY KEY SWITCH ENGINE HARNESS CONNECTOR SWITCH YELLOW BLUE BLUE BLUE YELLOW BLUE FEMALE CONNECTOR TO STARTER SOLENOID BY-PASS DIODE LOW OIL PRESSURE CUTOFF SWITCH (NO) HOUR METER BLUE BLUE MALE CONNECTOR TO ELECTRIC LOCK OFF BLUE FEMALE CONNECTOR LOW OIL PRESSURE BLUE PIGGY BACK...
  • Page 24: Kawasaki Fuel System

    KAWASAKI FUEL SYSTEM PART NO. PRV NO. 86263270 07012 86262900 07006 86262530 07009 86262760 07003 86262610 07004 86262540 07010 86263320 07118 86262630 07113 86262550 07011 NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine Parts Manual.
  • Page 25: Honda Fuel System

    PART NO. PRV NO. 86263270 07012 86262900 07006 86262530 07009 86262760 07003 86262610 07004 86262540 07010 86263310 07064 86262880 07065 86262330 07011 86262520 07008 86263500 07042 86262890 07005 NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine Parts Manual.
  • Page 26: Kill Switch

    KILL SWITCH ASSEMBLY PART NO. PRV NO. 86261930 07056 86263450 07050 NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine Parts Manual. 5-13 DESCRIPTION ARM & SPRINGS (2 EACH) SWICTH MICRO (KILL) LIGHTNING 86039180 05/23/07 SERIAL NO.
  • Page 27: Clutch And Switch

    PART NO. PRV NO. 86261930 07056 86263440 07049 86262360 07047 86263350 07044 86262460 07045 86262350 07043 NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine Parts Manual. CLUTCH AND SWITCH ASSEMBLY DESCRIPTION ARM & SPRINGS (2 EACH) SWITCH (CLUTCH) CLUTCH SWITCH ASM.
  • Page 28: Belt Chart/Notes

    BELT CHART/NOTES PART NO. PRV NO. DESCRIPTION 86262060 07052 BX34 BELT 86262070 07041 BX36 BELT 86262080 07020 BX38 BELT 86262090 07027 BX40 BELT 86262100 07021 BX41 BELT 86262110 07028 BX42 BELT 86262120 07069 BX43 BELT 86262130 07030 BX44 BELT 86262140 07031 BX45 BELT 86262150...

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