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Windsor VOYDU 10086130 Operating Instructions Manual

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Carpet Extractor
86292490-BK
07/17/15
Operating instructions (ENG)
MODELS:
Read these instructions before using the machine.
VOYDU
10086130
VOYXDU
10086150
VOYDUX
10086170
VOYXDUX
10086190

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Summary of Contents for Windsor VOYDU 10086130

  • Page 1 Carpet Extractor Operating instructions (ENG) MODELS: VOYDU 10086130 VOYXDU 10086150 VOYDUX 10086170 VOYXDUX 10086190 Read these instructions before using the machine. 86292490-BK 07/17/15...

  • Page 2: Machine Data Label

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx...

  • Page 3: Table Of Contents

    Table of Contents Parts Machine Data Label ......2 Overview ........2 Brush Deck .

  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.

  • Page 7: Safety Label Locations

    Safety Safety Label Locations NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SOLUTION WARNING 86244300 (PRV NO. 500955) PINCH CAUTION 86243830 (PRV NO. 500663) FRONT PANEL CAUTION 86013310 BATTERY...
  • Page 8 Notes 86292490 Voyager Duo...

  • Page 9: Operations

    Operations Technical Specifications - Basic ITEM DIMENSION/CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amperage 51.5 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .75 HP (560 W)

  • Page 10: Technical Specifications - Deluxe

    Operations Technical Specifications - Deluxe ITEM DIMENSION/CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated Amperage 56 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .75 HP (560 W)

  • Page 11: Technical Specifications

    Operations Technical Specifications ITEM MEASURE Height 43 inches (1100 mm) Length 59 inches (1500 mm) Width 32 inches (800 mm) Width of scrub path 24 inches (600mm) WIDTH LENGTH This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

  • Page 12: How This Machine Works

    The "A" By using the Interim Carpet Maintainer in conjunction chemical tank stores either encapsulating interim with Windsor Red Carpet Encapsulating Interim chemical, pre-spray "Two step" chemical or Cleaning (W450-4) or Encapsulating Interim Cleaning neutralizing rinse "Two step"...

  • Page 13: Components

    Operations Components 1. Control Panel-Drive/Scrub 9. Solution Drain Hose 2. Front Cover 10. Vacuum Shoes 3. Solution Tank 11. Chemical Tank "A" (Deluxe) 4. Recovery Tank 12. Chemical Tank "B" (Deluxe) 5. Solution Fill Cover 13. Accessory Vacuum Port (Deluxe) 6.

  • Page 14: Drive Controls

    Operations Drive Controls 1. Key Switch 5. Battery Discharge Indicator 2. Reverse Switch 6. Hour Meter 3. Throttle Switches 7. E-Stop Button (Deluxe) 4. Speed Control Knob 86292490 Voyager Duo...
  • Page 15 Operations Drive Controls 1. Key Switch Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. Reverse Button Controls the direction of travel of the vehicle. To travel in reverse, press the button and press either of the throttle switches.

  • Page 16: Scrub Controls

    Operations Scrub Controls 1. Solution Pump Switch 2. Solution Pump Indicator 3. Function Switch 86292490 Voyager Duo...
  • Page 17 Operations 1. Solution Pump Switch Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into carpet. 2.
  • Page 18 Operations Scrub Deck Rotary Switch (Deluxe) Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids. For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its tank and delivered to the solution system.

  • Page 19: Machine Operation

    Operations Machine Operation Emergency Stop Procedures 1. Release both the throttle switches. Pre-run Machine Inspection 2. Turn machine power off with key switch by turning Do a pre-run inspection to find possible problems that key switch counterclockwise to the "o" (off) could cause poor performance or lost time from break- position.

  • Page 20: Filling Solution Tank

    Operations Filling Solution Tank Normal Scrubbing FOR SAFETY: Before leaving or servicing machine; Plan the scrubbing pattern in advance. stop on level surface, turn off machine and remove For efficient operation, the runs should be the longest key. possible without turning, stopping, or raising or 1.

  • Page 21: To Begin Scrubbing

    Operations To Begin Scrubbing To Stop Scrubbing 1. While scrubbing turn off the pump switch to stop spraying solution. Continue to scrub and recover the solution for an additional pass. When operating the machine around people, pay close attention for unexpected movement. Use 2.

  • Page 22: Emptying And Cleaning Solution Tank

    Operations Emptying And Cleaning Chemical Tanks And System (Deluxe) 1. Turn the machine power off. 2. Park the machine next to a floor drain. The tanks are located at the front of the machine. 3. Remove the cap and straw from each chemical bottle and install the closed caps.
  • Page 23 Notes 86292490 Voyager Duo...

  • Page 24: Maintenance

    Maintenance Service Schedule BEFORE EACH AFTER EACH MAINTENANCE WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary. Check brushes for proper installation. Check for securely attached drain hose, plug and cap. Check that solution fill lid seals tightly Visually check for damaged or worn tires.

  • Page 25: Batteries

    Maintenance Batteries 1. Battery Connector 5. "Y" Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b. Recovery Hose - Deluxe 4. Prop Rod and Catch 86292490 Voyager Duo...

  • Page 26: Battery Maintenance

    Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the When servicing machine, avoid contact with battery machine. The batteries require regular maintenance to acid. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain Batteries emit hydrogen gas.

  • Page 27: Checking Battery Specific Gravity

    Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

  • Page 28: Changing Batteries

    Maintenance Changing Batteries 6. Replace the battery caps, and leave them in place while charging. Stop the machine in a clean area next to the charger. 7. Unplug the machine connector from the battery. Turn off machine. FOR SAFETY: When charging, connect the charger FOR SAFETY: Before leaving or servicing the to the batteries before connecting the charger to the machine;...

  • Page 29: Scrub Deck

    Maintenance Scrub Deck 1. Scrub Deck Lift Actuator 2. Scrub Brush Motor 3. Scrub Brushes 4. Retaining Clip 86292490 Voyager Duo...

  • Page 30: Scrub Head

    Maintenance Scrub Head Bearing Cleaning The dual cylindrical scrub head is designed to scrub 1. Remove bearing cap from end of brush. chemical into the carpet. The two counter rotating 2. Clean cap and bearings. brushes raise the pile of the carpet, giving it a lush groomed appearance.

  • Page 31: Scrub Motor

    Maintenance Scrub Motor Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the 2. Remove end cap from motor. brush motors. Use tap pressure only. NOTE: Motors contain two wave washers in cap.
  • Page 32 Maintenance Actuator Scrub Deck Removal/ Scrub Deck Actuator Adjustment Replacement The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, To adjust the actuator: stop on a level surface. Turn off machine. 1. While holding actuator barrel to prevent it from 1.

  • Page 33: Circuit Protection

    Maintenance Circuit Protection 1. Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to be found and corrected. 30 Amp.

  • Page 34: Solution Strainer & Pump - Basic

    Maintenance Solution Strainer & Pump - Basic 1. Pump 3. Solenoid Valves 2. Solution Strainer 4. Jets- Interim 5. Jets-Extraction 86292490 Voyager Duo...

  • Page 35: Solenoid Valve

    Maintenance Solution Strainer Jets The solution strainer is located on the front of the The two sets of jets are located in front of the scrub machine under the front cover. The strainer protects the deck. pump, solenoid valve and jets from debris. If there is The jets spray cleaning solution onto the carpet.

  • Page 36: Solution Strainer & Pump - Deluxe

    Maintenance Solution Strainer & Pump - Deluxe 1. Pump 5. Jets-Extraction 2. Solution Strainer 6. A-B Chemical Valve 3. Solenoid Valves 7. Chemical Pump 4. Jets-Interim 86292490 Voyager Duo...
  • Page 37 Maintenance Solution Strainer Jets The solution strainer is located under the recovery tank. The two sets of jets are located in front of the scrub The strainer protects the pump, solenoid valve and jets deck. from debris. If there is little or no solution flow to the The jets spray cleaning solution onto the carpet.
  • Page 38 Maintenance A-B Chemical Pump & Chemical Pump 1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical. Tanks should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 2. The chemical tank "B" hold the deep extraction chemical.
  • Page 39 Notes 86292490 Voyager Duo...

  • Page 40: Drive Assembly

    Maintenance Drive Assembly 1. Drive Assembly 2. Grease Points 3. Drive Motor 86292490 Voyager Duo...

  • Page 41: Drive Motor Carbon Brush Replacement

    Maintenance Drive Motor Carbon Brush Replacement 3. Remove brush cap. 4. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement. Do not use a pressure washer to clean around the motors.

  • Page 42: Vacuum

    Maintenance Vacuum 1. Vacuum Shoes 4. "Y" Tube 2. Vacuum Glides 5. Float Ball and Screen 3. Vacuum Shoe Retainer Knobs 6. Vacuum Motor 86292490 Voyager Duo...

  • Page 43: Vacuum Shoes

    Maintenance Vacuum Shoes Recovery Tank Float Shut-off The dual offset vacuum shoes are designed to extract When water is no longer being vacuumed from the floor soiled solution from the carpet. The plastic vacuum and the vacuum fan is operating, the ball float has shoe glides minimize wear to flooring.
  • Page 44 Maintenance To Repair Or Replace Vacuum Motor(s) Vacuum Motor Carbon Brushes 1. Remove the front cover, drain the recovery tank and disconnect the vacuum hose assembly from the "Y" tube. End Cap 2. Raise the recovery tank and safely engage the prop rod latch.

  • Page 45: Transporting

    Maintenance Transporting Preparation For Loading / Unloading Trailer Pushing Machine Before loading or unloading machine from trailer, The machine may be pushed for short distances at remove vacuum shoes to eliminate interference. speeds not to exceed 5 mph. Be careful to avoid Scrub head must be in the up position before loading.

  • Page 46: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections No power to Battery cables corroded Clean connections machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with propel trigger not in Allow pedal to return to neutral. Restart neutral position Tripped circuit breaker Reset circuit breaker and check brush...

  • Page 47: Parts

    Parts PARTS 86292490 Voyager Duo...

  • Page 48: Brush Deck

    Brush Deck 86292490 Voyager Duo...
  • Page 49 Brush Deck SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86223780 70896 SCR, M4X8, SET, ISO4029,CP,BLK 86224170 730410 SHAFT, 6.2MM BRUSH DRIVE 86373070 ASM, BRUSH END, NON-DRIVE *(8) 86012830 SHAFT ASM DRIVE 24” 86223520 67598 RING, 28MM INT SNAP PHOSPHATE 86223310 64116 PULLEY, 5MM HTD, 18T, 12.7 ID...

  • Page 50: Brush Deck Actuator

    Brush Deck Actuator 86292490 Voyager Duo...
  • Page 51 Brush Deck Actuator SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86008670 80606 COTTER, 3/8" RING 86091930 141037 BRKT, ACTUATOR MOUNT 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD 86010670 87029 WASHER, 5/16 FLAT SS 86011800 ACTUATOR, 36VDC 2.75 STRK 86248970...

  • Page 52: Brush Deck Motor

    Brush Deck Motor 86292490 Voyager Duo...
  • Page 53 Brush Deck Motor SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86273750 70011 SCR, 1/4-20 X 5/8 HHCS SS 86173340 87514 WASHER, SPLIT LOCK, 1/4 SS 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86215880 140929 BRKT, MOTOR MOUNT 86222130 53275 MOTOR, 36VDC...

  • Page 54: Brush Deck Mounting

    Brush Deck Mounting 86292490 Voyager Duo...
  • Page 55 Brush Deck Mounting SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86259420 87232 WASHER,THRUST .51IDX1ODBRO 86010670 87029 WASHER, 5/16 FLAT SS 86295600 BRKT, BRUSH DECK PIVOT, LEFT 86277130 70795 SCR, 5/16-18 X 1.00 CARRIAGE SS 86088110 730443 STRAP, SHROUD LATCH 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS...

  • Page 56: Brush Deck Shroud

    Brush Deck Shroud 86292490 Voyager Duo...
  • Page 57 Brush Deck Shroud SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86161800 46-802531 LATCH, CONCEALED KEEPER 86273950 70056 SCR, 6-32 X 1/2 PPHMS SS 86274520 70233 SCR, #10 X 3/8 PH HI-LO PLT 86279190 87095 WASHER, #10 FLAT PLTD 86059910 270167 COVER, DECK...

  • Page 58: Brush Deck Lift

    Brush Deck Lift 86292490 Voyager Duo...
  • Page 59 Brush Deck Lift SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86290700 SCR, 5/16-18 X 1.0 FHCS SS 86228990 09153 BEARING, FLNGD,.314ID X .502OD 86259420 87232 WASHER, THRUST .51D X 1 ODBRO 86010670 87029 WASHER, 5/16 FLAT SS 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86012900...

  • Page 60: Control Handle

    Control Handle 86292490 Voyager Duo...
  • Page 61 Control Handle SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86277050 70782 SCR, 5/16-18 X 3/4 SHCS SS 86238730 38307 HANDLE, LEFT 86238740 38308 HANDLE, RIGHT 86240990 41431 HOUSING, BUTTON 86254920 730153 SPRING, COMP .24OD X 1.25X.018 86277070 70784 SCR, 4-40 X 5/8 PPHMS 86231480 140504...

  • Page 62: Control Panel - Lower - Basic

    Control Panel - Lower - Basic 86292490 Voyager Duo...
  • Page 63 Control Panel - Lower - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86008900 80845 BOOT, SEAL-PUSH BTN 7/16-28 86237900 35278 GASKET, .125T X .37W X 23L 86005530 54154 METER, 12-48 VDC LED HOUR 86255900 73538 STANDOFF, 6-32 X 5/8 HEX NYL...

  • Page 64: Control Panel - Lower - Deluxe

    Control Panel - Lower - Deluxe 86292490 Voyager Duo...
  • Page 65 Control Panel - Lower - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86008900 80845 BOOT, SEAL-PUSH BTN 7/16-28 86237900 35278 GASKET, .125T X .37W X 23L 86250160 66321 PLUG, .875” 86005530 54154 METER, 12-48 VDC LED HOUR 86255900...

  • Page 66: Control Panel - Upper - Basic

    Control Panel - Upper - Basic 86292490 Voyager Duo...
  • Page 67 Control Panel - Upper - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86006230 66193 POTENTIOMETER 5K OHMS 86251360 67166 RELAY, 36VDC 100A 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86012670 METER, BATTERY, PG TRUE CHG 86255900 73538 STANDOFF, 6-32 X 5/8 HEX NYL 86014690 SWITCH, ROTARY CAM, 4 POS...

  • Page 68: Control Panel - Upper - Deluxe

    Control Panel - Upper - Deluxe 86292490 Voyager Duo...
  • Page 69 Control Panel - Upper - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86006230 66193 POTENTIOMETER, 5K OHMS 86251360 67166 RELAY, 36VDC 100A 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86012670 METER, BTRY, PG TRUE CHRG 86255900 73538 STANDOFF, 6-32 X 5/8 HEX NYL 86014690 SWITCH, ROTARY CAM, 4 POS...

  • Page 70: Control Panel Mounting

    Control Panel Mounting 86292490 Voyager Duo...
  • Page 71 Control Panel Mounting SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276290 70626 SCR, #10 X 3/4 PPHST HI-LO BLK 86294250 WASHER, .19 ID X .5 X .09TK BLK 86072110 141056 BRKT, BACK, CONTROL PANEL 86274290 70162 SCR, 10-32 X 3/8 PPHMS SS 86292490 Voyager Duo...

  • Page 72: Cover - Front

    Cover - Front 86292490 Voyager Duo...
  • Page 73 Cover - Front SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86271870 57290 NUT, 1/4-20 HEX NYLCK THIN SS 86010630 87013 WASHER, 1/4ID X 5/8 OD SS 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86290740 BRKT, FRONT LATCH 86278390 73866 SPACER, 1/2ODX.219IDX1/2 NYLO 86006830...

  • Page 74: Decals

    Decals 86292490 Voyager Duo...
  • Page 75 PRV NO. DESCRIPTION NOTES FROM 86013290 LABEL, BASIC CONTROL 86013310 LABEL, EXTRACTORS, BREAKERS 86013650 LABEL, VOYAGER, LEFT 86013660 LABEL, VOYAGER, RIGHT 86004970 50990 LABEL, WINDSOR LOGO DOMED 86013330 LABEL, SOL FILL, 30 GAL 86014330 LABEL, CHARGER CONNECTION 86292490 Voyager Duo...

  • Page 76: Frame - Lower

    Frame - Lower 86292490 Voyager Duo...
  • Page 77 Frame - Lower SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86293740 CASTER, 4" SWIVEL, 300# CPCTY 86091890 141022 BRKT, FRAME, CASTER MNT 86092550 34468 FRAME, TRANSAXLE MTG 86271840 57285 NUT, 5/16-18 HEX NYLCK THIN SS 86010670 87029 WASHER, 5/16 FLAT SS...

  • Page 78: Frame - Upper

    Frame - Upper 86292490 Voyager Duo...
  • Page 79 Frame - Upper SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86276780 70728 SCR 5/16-18 X 3/4 HHCS SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86012890 WELDMENT, FRAME MAIN 86277460 70847 SCR, 5/16-18 X 5/8 BSHCS SS 86279630 87212...

  • Page 80: Recovery Tank

    Recovery Tank 86292490 Voyager Duo...
  • Page 81 Recovery Tank SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86274220 70134 SCR, 6-32 X 5/8 PPHMS SS 86003340 28062 DOME, 13 X 11 86246080 51368 LANYARD, 18.0 W/LOOP & EYE 86014810 NUT, 6-32 ACORN SS 86004010 35274 GASKET, DOME EDGE 86199840 090-12A FLOAT SCREEN CAGE ASSY...

  • Page 82: Recovery Tank Handle - Basic

    Recovery Tank Handle - Basic 86292490 Voyager Duo...
  • Page 83 Recovery Tank Handle - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86217470 270800 COVER, ACCESSORY PORT 86290950 ASSEMBLY, BRKT, FRONT, LEFT 86226740 73215 SPACER, 3/8 X .265 X 1/4 NYL 86277640 70893 SCR, 1/4-20 X 3/4 PTHMS SS 86290730 LATCH, FRONT COVER 86010630...

  • Page 84: Recovery Tank Handle - Deluxe

    Recovery Tank Handle - Deluxe 86292490 Voyager Duo...
  • Page 85 Recovery Tank Handle - Deluxe SERIAL NO PART NO. PRV NO. DESCRIPTION NOTES FROM. 86224770 739989 SPRING, TORSION 86279170 87093 WASHER, #10 X 1.0 FLAT 86295160 GASKET, ACSY PORT COVER 86010650 87018 WASHER, #10 X 9/16 OD 86290850 SCR, M5 X 25 HHMS SS 86008650 80604 COTTER, 1/4"...

  • Page 86: Solution - Chemical Tanks - Deluxe

    Solution - Chemical Tanks - Deluxe 86292490 Voyager Duo...
  • Page 87 Solution - Chemical Tanks - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86295330 CAP, DISPENSING, 9.50 TUBE 86295280 CAP, STORAGE 86295310 CAP, DISPENSING, 6.50 TUBE 86236590 34448 FOOT FILTER 86088710 75495 TANK, EXTRACT CHEMICAL 86274400 70194 SCR, 1/4-20 X 5/8 BHCS 86294870 BRKT, CHEMICAL TANKS 86012760...

  • Page 88: Solution Pump

    Solution Pump DELUXE PUMP BASIC PUMP 86292490 Voyager Duo...
  • Page 89 Solution Pump SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86006580 70085 SCR, 1/4-20 X 1/2 PPHMS SS DL 86394990 COVER, PUMP 86012690 BRKT, PUMP MTG 86240500 40095 HOSEBARB, 1/4MPT X 3/8 90D NYL 86010670 87029 WASHER, 5/16 FLAT SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS...

  • Page 90: Solution - Chemical Pump - Deluxe

    Solution - Chemical Pump - Deluxe -C- -B- 86292490 Voyager Duo...
  • Page 91 Solution - Chemical Pump - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86010670 87029 WASHER, 5/16 FLAT SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86295370 CLAMP, 1-1/4 P CUSHIONED 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86293710 PUMP, CHEMICAL, 85 PSI 86274290...

  • Page 92: Solution - Chemical Valves - Deluxe

    Solution - Chemical Valves - Deluxe 86292490 Voyager Duo...
  • Page 93 Solution - Chemical Valves - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86273980 70066 SCR, 10-32 X 3/4 PPHMS SS 86010650 87018 WASHER, #10 X 9/16 OD 86293950 SWITCH, PRESSURE 86295650 CROSS, 1/8 NPT 86013030 VALVE, 36VDC SOLENOID, 1/8FPT 86197750 78161 TEE, 1/8 NPT STREET RUN...

  • Page 94: Solution Tank

    Solution Tank DELUXE 86292490 Voyager Duo...
  • Page 95 Solution Tank SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86011820 GASKET, INLET CAP 86011810 RETAINER, INLET CAP 86290370 WASHER D, .346 ID X .105T 86276760 70724 SCR, 5/16-18 X 1.25 BSHCS SS 86006860 70403 SCR, #10 X 1/2 PPHST TYPE B SS 86010650 87018 WASHER, #10 X 9/16 OD...

  • Page 96: Spray Jets

    Spray Jets 86292490 Voyager Duo...
  • Page 97 Spray Jets SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86197640 40064 HOSEBARB, 1/8" FPT X 1/4 " 86233090 20016 CLAMP, 1/4 ID HOSE 86227200 04007 ADPTR 1/8MPTX1/8FPT BS AD 86197750 78161 TEE, 1/8 NPT STREET RUN 86240610 44104 HOSEBARB, 1/8MPT X 1/4H 90D 86013200 JET, MINI PROMAX 11004...

  • Page 98: Spray Jet Valves - Basic

    Spray Jet Valves - Basic 86292490 Voyager Duo...
  • Page 99 Spray Jet Valves - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86014250 ORIFICE, .052 ID, .281 OD 86197520 40011 HOSEBARB, 1/8MPT X 1/4 DL 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197400...

  • Page 100: Spray Jet Valves - Deluxe

    Spray Jet Valves - Deluxe 86292490 Voyager Duo...
  • Page 101 Spray Jet Valves - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86197400 31022 ELBOW, 1/8NPT STREET 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197750 78161 TEE, 1/8 NPT STREET RUN 86197520 40011...

  • Page 102: Wheel And Drive Assembly

    Wheel And Drive Assembly 86292490 Voyager Duo...
  • Page 103 Wheel And Drive Assembly SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD 86279210 87102 WASHER, 5/16 ID X 1/-1/4 OD 86226060 89280 WHEEL, 9 X 1.6, 1.0 IN BORE 86277130 70795 SCR, 5/16-18 X 1.00 CARRIAGE SS...

  • Page 104: Vacuum Shoe

    Vacuum Shoe 86292490 Voyager Duo...
  • Page 105 Vacuum Shoe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86219150 39739 HOSE ASM, 1.5 BLK VAC X 30 " 86071990 141027 BRKT, VAC LIFT, RGT, OUTER 86276650 70707 SCR, 5/16-18 X 1.5 BSHCS SS 86219690 48080 KNOB, 1.5 OD X 5/16-18 86296540 VAC SHOE 13 IN W/WIPER 86003010...
  • Page 106 Vacuum Shoe 86292490 Voyager Duo...
  • Page 107 Vacuum Shoe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86006580 70085 SCR, 1/4-20 X 1/2 PPHMS SS 86075450 27246 COVER, VAC SHOE 86237910 35279 GASKET, VAC SHOE OUTER 86237920 35280 GASKET, 5.0 OD X 2.0 ID X .50T 86237930 35281 GASKET, VAC SHOE RIGHT...

  • Page 108: Vacuum - Basic

    Vacuum - Basic 86292490 Voyager Duo...
  • Page 109 Vacuum - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86276720 70718 SCR, 1/4-20 X 4.25 HHCS PLTD 86010780 87162 WSHR, 1/4 SPLIT LOCK PLTD 86010630 87013 WSHR, 1/4 ID X 5/8 OD SS 86258480 53177 VAC MTR, 36VDC 5.7 3STAGE TD 86135310 140686 BRUSH SET 24/36V VDC...

  • Page 110: Vacuum - Deluxe

    Vacuum - Deluxe 86292490 Voyager Duo...
  • Page 111 Vacuum - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86273810 70018 SCR, 1/4-20 X 1 HHCS SS 86010780 87162 WASHER, 1/4 SPLIT LOCK PLTD 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86258480 53177 VAC MOTOR, 36V 5.7 3ST TD 86135310 140686 BRUSH SET 24/36V VDC...

  • Page 112: Wiring - Battery

    Wiring - Battery 86292490 Voyager Duo...
  • Page 113 Wiring - Battery SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86228410 10023 BATTERY, 12V, 205AH 86283410 10030 BATTERY, 12V, 225AH 86228430 10032 BATTERY, 12V AGM 198AH TRAY, BATTERY LINER, COM/VOY 86395330 DUO DLX 86229740 140417 BLOCK, 3.0 X 3.5 X 4.0 86275870 70556 SCR, 1/4-20 X 1.5 PPHMS SS...

  • Page 114: Wiring - Control Panel - Basic

    Wiring - Control Panel - Basic 37/RED 53/RED 40/BLK 52/RED 1/YLW 56/YLW 55/BLK 36/WHT 54/BLK 49/PNK 38/YLW 56/YLW 52/RED 23/RED 50/PNK 49/PNK 45/GRN 46/GRN 31/BRN 3/GRN 12/WHT-RED 11/RED 32/BRN 34/YLW 29/BRN 31/BRN 22/BLK 4/WHT-GRN 3/GRN 30/BRN 33/PUR 24/WHT-BLU 30/BRN 5/WHT-BLU 2/BLU 32/BRN 6/WHT-YLW...
  • Page 115 Wiring - Control Panel - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86261210 29204 DIODE ASM, 76008 X 76008 86261250 29273 DIODE ASM, FAST RECOVERY 86013210 HARNESS BASIC EXTRACTOR PANEL 86013750 HARNESS BASIC VAC, EXT. 86292490 Voyager Duo...

  • Page 116: Wiring - Control Panel - Deluxe

    Wiring - Control Panel - Deluxe 86292490 Voyager Duo...
  • Page 117 Wiring - Control Panel - Deluxe SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86261210 29204 DIODE ASM, 76008 X 76008 86261250 29273 DIODE ASM, FAST RECOVERY 86013210 HARNESS BASIC EXTRACTOR PANEL 86295170 HARNESS, DELUXE EXTRACT PANEL 86292490 Voyager Duo...

  • Page 118: Wiring - Main Harness - Basic

    Wiring - Main Harness - Basic 86292490 Voyager Duo...

  • Page 119: Wiring - Main Harness - Deluxe

    Wiring - Main Harness - Deluxe 86292490 Voyager Duo...

  • Page 120: Wiring Diagram - Basic

    Wiring Diagram - Basic 86292490 Voyager Duo...

  • Page 121: Wiring Diagram - Deluxe

    Wiring Diagram - Deluxe 86292490 Voyager Duo...

  • Page 122: Hose Diagram - Basic

    Hose Diagram - Basic SOLUTION TANK ACCESSORY PORT 86282370 (58") PRV NO. 39735 86282370 (58") 86290860 (51") PRV NO. 39735 BYPASS VALVE STRAINER FILTER SOLUTION PUMP 86321270 (18") ORIFICE VALVE VALVE RESTRICTOR 86280760 (6") 86280760 (6") PRV NO.151-47B PRV NO.151-47B 86290870 (10") 86290870 (10") JETS...
  • Page 123 Hose Diagram - Deluxe 86292490 Voyager Duo...

  • Page 124: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86230680 12532 BRUSH, EXTRACTOR 24 86251360 67166 RELAY, 36VDC 100A 86007190 72161 SWITCH KEY DPST 86014690...

  • Page 125: Options

    Options OPTIONS 86292490 Voyager Duo...

  • Page 126: Battery Cart - Option

    Battery Cart - Option BATTERY CART LATCH LINKAGE ASEMBLY BATTERY CART LATCH ASEMBLY 86292490 Voyager Duo...
  • Page 127 Battery Cart - Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86228840 09124 BEARING, FLANGED .314 ID X .502 OD 86259410 87206 WASHER, THRUST .51 ID X 1 OD X .063 86068490 140019 BRKT, TRAY CATCH...

  • Page 128: Battery Cart - Latch And Latch Linkage - Option

    Battery Cart - Latch And Latch Linkage - Option LATCH LINKAGE LATCH 86292490 Voyager Duo...
  • Page 129 Battery Cart - Latch And Latch Linkage - Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86008860 80808 PIN, CLEVIS 3/8 X 5.5 PLTD 86292870 BRKT, PEDAL, BATTERY CART 86292860 PEDAL, BATTERY CART 86008670 80606 COTTER, 3/8" RING 86292850 LINKAGE, LATCH, BATTERY CART 86249060...

  • Page 130: Battery Cart - Tray - Option

    Battery Cart - Tray - Option 86292490 Voyager Duo...
  • Page 131 Battery Cart - Tray - Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86278150 70117 SHOULDER BOLT, 5/16 OD X 1.0 L 86281060 89265 WHEEL, BATTERY TRAY 86275870 70556 SCR, 1/4-20 X 1.5" PPHMS SS 86008760 80682 CONN, 175 DCS GRY W/O TERMS...

  • Page 132: Battery Exchange - Option

    Battery Exchange - Option 86292490 Voyager Duo...
  • Page 133 Battery Exchange - Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86290220 PLATE, OPTION, CART LATCH 86011300 GUIDE, BATTERY TRAY, RIGHT 86011280 GUIDE, BATTERY TRAY, LEFT 86278150 70117 SHOULDER BOLT, 5/16 OD X 1.0 L...

  • Page 134: Emergency Stop - Option

    Emergency Stop - Option 86292490 Voyager Duo...
  • Page 135 Emergency Stop - Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86007180 72160 SWITCH, EMERGENCY STOP 86299300 88868 WIRE, 16" RED/18 STRIPX STRIP NOT SHOWN 86292490 Voyager Duo...

  • Page 136: Serial Numbers

    Serial Numbers REF. NO. MODEL: SERIAL #: VOYDU: 10086130000034 VOYXDU: 10086150000035 VOYDUX: 10086170000002 VOYXDUX: 10086190000004 VOYDU: 10086130000059 VOYXDU: 10086150000048 VOYDU: 10086130000139, VOYXDU: 10086150000084, VOYDUX: 10086170000006, VOYXDUX: 10086190000013 VOYDU: 10086130000291, VOYDUX: 10086170000113, VOYXDUX: 10086190000016 86292490 Voyager Duo...

This manual is also suitable for:

Voyxdu 10086150Voydux 10086170Voydux 10086190

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