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Windsor VOYDU1, VOYXDU 10086150 Operating Instructions Manual

Extractors service manual
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Model:
Operating Instructions (ENG)
86292490-AB
01/23/09
VOYDU
10086130
VOYXDU
10086150
Carpet Extractor

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Summary of Contents for Windsor VOYDU1, VOYXDU 10086150

  • Page 1 Model: VOYDU 10086130 VOYXDU 10086150 Operating Instructions (ENG) 86292490-AB 01/23/09 Carpet Extractor...

  • Page 2: Machine Data Log/Overview

    MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ The Voyager Duo is a battery powered carpet extractor intended for commercial use. The Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled water back into the recovery tank.

  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table Of Contents ...3 HOW TO USE THIS MANUAL How To Use This Manual...1-1 SAFETY Important Safety Instructions ... 2-1 Hazard Intensity Level... 2-2 Safety Label Location... 2-3 OPERATIONS Technical Specifications... 3-1 How The Machine Works..3-4 Components...

  • Page 4: How To Use This Manual

    The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.

  • Page 7: Safety Label Location

    NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. FRONT PANEL CAUTION 86013310 BATTERY CAUTION 86252520 (PRV NO. 80885) SOLUTION WARNING 86244300 (PRV NO. 500955) 86292490 VOYAGER DUO 08/20/07 SAFETY LABEL LOCATION PINCH CAUTION 86243830...
  • Page 8 NOTES: 86292490 VOYAGER DUO 08/20/07...

  • Page 9: Technical Specifications - Basic

    ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight Empty Without Batteries Solution Control Spray Pump Pressure Solution Capacity Spray Jets - Interim Spray Jets - Extraction Recovery Capacity Vacuum Motors Scrub Brush Diameter Scrub Brush Motor Scrub Brush Pressure Scrub Brush Speed...

  • Page 10: Technical Specifications - Deluxe

    TECHNICAL SPECIFICATIONS - DELUXE ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight Empty Without Batteries Solution Control Spray Pump Pressure Solution Capacity Spray Jets - Interim Spray Jets - Extraction Recovery Capacity Vacuum Motors Scrub Brush Diameter Scrub Brush Motor...

  • Page 11: Special Notes

    ITEM Height Length Width Width of scrub path WIDTH SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 70.5 dBA. This was a nearfield, broad- band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise.

  • Page 12: How This Machine Works

    The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in conjunction with Windsor Red Carpet Encapsulating Interim Cleaning (W450-4) or Encapsulating Interim Cleaning with Carpet Protection (W455-4) chemical...

  • Page 13: Components

    1. Control Panel-Drive/Scrub 2. Front Cover 3. Solution Tank 4. Recovery Tank 5. Solution Fill Cover 6. Recovery Dome 7. Scrub Deck 8. Recovery Drain Hose 9. Solution Drain Hose 10. Vacuum Shoes 11. Chemical Tank “A” (Deluxe) 12. Chemical Tank “B” (Deluxe) 13.

  • Page 14: Drive Controls

    DRIVE CONTROLS 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 86292490 VOYAGER DUO 08/20/07 5. Battery Discharge Indicator 6. Hour Meter 7. E-Stop Button (Deluxe)

  • Page 15: Drive Controls

    1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. REVERSE BUTTON Controls the direction of travel of the vehicle. To travel in reverse, press the button and press either of the throttle switches. To travel forward, release the button are press either of the throttle switches.

  • Page 16: Scrub Controls

    SCRUB CONTROLS Solution Pump Switch Solution Pump Indicator 3. Function Switch 86292490 VOYAGER DUO 08/20/07...
  • Page 17 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into carpet. 2.
  • Page 18 SCRUB CONTROLS SCRUB DECK ROTARY SWITCH (DELUXE) Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids. For interim/pre-spray “A” mode, rotate the function knob to the “A” position. The “A” chemical will be drawn from its tank and delivered to the solution system.

  • Page 19: Machine Operation

    PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOTE: Perform pre-run machine check before operating machine.

  • Page 20: Filling Solution Tank

    MACHINE OPERATION FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. Turn the machine power off. Remove the front cover and the solution fill lid. Fill the solution tank with clean water. (See the Technical Specifications chart for exact capacity).

  • Page 21: To Begin Scrubbing

    TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Turn machine power on. 2. Position rotary switch to the position matching the process to be preformed, and the chemical that was added to the solution tank or chemical tank (Deluxe), either interim or interim/pre-spray (Deluxe) or extraction cleaning.

  • Page 22: Emptying And Cleaning Solution Tank

    MACHINE OPERATION SOLUTION DRAIN HOSE EMPTYING AND CLEANING SOLUTION TANK 1. Park the machine next to a floor drain. Drain hose is at the rear of the machine. 2. Turn the machine power off. 3. Remove the top of the hose from the barb mount and lower hose in direction of the drain.
  • Page 23 NOTES: 86292490 VOYAGER DUO 08/20/07 3-15...

  • Page 24: Maintenance

    MACHINE OPERATION SERVICE SCHEDULE MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. Check brushes for proper installation. Check for securely attached drain hose, plug and cap. Check that solution fill lid seals tightly Visually check for damaged or worn tires. Check all throttle, direction and speed controls for proper operation.

  • Page 25: Maintenance-Batteries

    Battery Connector Battery Connector Batteries Prop Rod and Catch 5. “Y” Tube 6a. Recovery Hose - Basic 6b. Recovery Hose - Deluxe 86292490 VOYAGER DUO 08/20/07 MAINTENANCE-BATTERIES...

  • Page 26: Battery Maintenance

    MAINTENANCE-BATTERIES BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
  • Page 27 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. Battery Check CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart.

  • Page 28: Changing Batteries

    MAINTENANCE-BATTERIES 6. Replace the battery caps, and leave them in place while charging. 7. Unplug the machine connector from the battery. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first.

  • Page 29: Scrub Deck

    1. Scrub Deck Lift Actuator 2. Scrub Brush Motor MAINTENANCE-SCRUB DECK 3. Scrub Brushes 4. Retaining Clip 86292490 VOYAGER DUO 08/20/07...

  • Page 30: Scrub Head

    MAINTENANCE-SCRUB DECK SCRUB HEAD The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. MAINTENANCE Scrub brushes should be exchanged front to back every 50 hours to ensure even wear.

  • Page 31: Brush Motor Carbon Brush Replacement

    Do not use a pressure washer to clean around the brush motors. Use tap pressure only. TO REPLACE SCRUB BRUSH MOTORS 1. With the scrub deck in the lowered position, remove the deck cover and disconnect brush motor wiring connector from harness. 2.

  • Page 32: Actuator Scrub Deck Removal/Replacement

    MAINTENANCE-SCRUB DECK ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. Remove the front cover and raise recovery tank. 2. Disconnect electrical connector. 3. Remove the clevis pin retaining the bottom of the acutator.

  • Page 33: Circuit Breakers

    CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to be found and corrected. 30 Amp. Protects the vacuum motor. 30 Amp.
  • Page 34 MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 1. Pump 2. Solution Strainer 4-11 3. Solenoid Valves 4. Jets- Interim 5. Jets-Extraction 86292490 VOYAGER DUO 08/20/07...

  • Page 35: Solenoid Valve

    MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris.
  • Page 36 MAINTENANCE- SOLUTION STRAINER & PUMP - DELUXE 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Jets-Interim 4-13 5. Jets-Extraction 6. A-B Chemical Valve 7. Chemical Pump 86292490 VOYAGER DUO 08/20/07...
  • Page 37 MAINTENANCE-SOLUTION STRAINER & PUMP - DELUXE SOLUTION STRAINER The solution strainer is located under the recovery tank. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris.
  • Page 38 MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE A-B CHEMICAL PUMP & CHEMICAL PUMP 1. The chemical tank “A” holds either encapsulating interim chemical or pre-spray chemical. Tanks should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 2.
  • Page 39 NOTES: 4-16 86292490 VOYAGER DUO 08/20/07...

  • Page 40: Drive Assembly

    MAINTENANCE-DRIVE ASSEMBLY 1. Drive Assembly 2. Grease Points 3. Drive Motor 86292490 VOYAGER DUO 08/20/07 4-17...

  • Page 41: Drive Motor Carbon Brush Replacement

    DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2.

  • Page 42: Vacuum

    MAINTENANCE-VACUUM 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4-19 4. “Y” Tube 5. Float Ball and Screen 6. Vacuum Motor 86292490 VOYAGER DUO 08/20/07...
  • Page 43 VACUUM SHOES The dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimize wear to flooring. MAINTENANCE The vacuum shoes should be removed and cleaned daily to ensure maximum recovery. VACUUM SHOE REMOVAL 1.
  • Page 44 MAINTENANCE-VACUUM TO REPAIR OR REPLACE VACUUM MOTOR(S) 1. Remove the front cover, drain the recovery tank and disconnect the vacuum hose assembly from the “Y” tube. 2. Raise the recovery tank and safely engage the prop rod latch. 3. Disconnect electrical connector from the vacuum motor(s) and connecting hoses.

  • Page 45: Pushing Machine

    PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine.

  • Page 46: Machine Troubleshooting

    MACHINE-TROUBLESHOOTING PROBLEM CAUSE No power to machine Battery disconnected Battery cables corroded Faulty key switch Little or no propel Low battery charge Machine turned on with propel trigger not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Faulty throttle circuit or potentiometer Faulty brake circuit...

  • Page 47: Parts List

    PARTS LIST 86292490 VOYAGER DUO 08/20/07...

  • Page 48: Brush Deck

    BRUSH DECK 86292490 VOYAGER DUO 08/20/07...
  • Page 49 PART NO. PRV NO. 86223780 70896 86224170 730410 86012800 86012830 86223520 67598 86223310 64116 86215250 11049 86224660 730393 86173330 87513 86014990 86215870 140914 86012780 86230690 12532 86223490 67468 86224130 730394 86219380 41546 86223320 64117 86012790 86172970 70911 86222870 620103 86217800 32060 86219390 41548...

  • Page 50: Brush Deck Actuator

    BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07...
  • Page 51 PART NO. PRV NO. 86008670 80606 86091930 141037 86276780 70728 86279130 87083 86010670 87029 86011800 86248970 81406 86278910 87003 DESCRIPTION COTTER, 3/8” RING BRKT, ACTUATOR MOUNT SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT SS ACTUATOR, 36VDC 2.75 STRK PIN, CLEVIS 3/8 X 2.00 PLTD WASHER, 3/8 ID X 7/8 OD SS...

  • Page 52: Brush Deck Motor

    BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07...
  • Page 53 PART NO. PRV NO. 86273750 70011 86173340 87514 86010630 87013 86215880 140929 86222130 53275 86222290 57308 86217250 22105 86217260 22106 86172960 70910 86225790 87504 DESCRIPTION SCR, 1/4-20 X 5/8 HHCS SS WASHER, SPLIT LOCK, 1/4 SS WASHER, 1/4 ID X 5/8 OD SS BRKT, MOTOR MOUNT MOTOR, 36VDC NUT, 5/16-18 HEX NYLOCK SS...

  • Page 54: Brush Deck Mounting

    BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07...
  • Page 55 PART NO. PRV NO. 86259420 87232 86010670 87029 86295600 86277130 70795 86088110 730443 86270830 57023 86277030 70780 86228990 09153 86295610 DESCRIPTION WASHER,THRUST .51IDX1ODBRO WASHER, 5/16 FLAT SS BRKT, BRUSH DECK PIVOT, LEFT SCR, 5/16-18 X 1.00 CARRIAGE SS STRAP, SHROUD LATCH NUT, 5/16-18 HEX NYLOCK SS SCR, 5/16-18 X 1.25 CARRIAGE SS BEARING, FLNGD, .314IDX.502OD...
  • Page 56 BRUSH DECK SHROUND 86292490 VOYAGER DUO 01/22/09...

  • Page 57: Brush Deck Shroud

    PART NO. PRV NO. 86161800 46-802531 86273790 70016 86274520 70233 86279190 87095 86059910 270167 86012200 86270920 57049 86012190 86006400 67380 DESCRIPTION LATCH, CONCEALED KEEPER SCR, 6-32 X 3/4 PPHMS SCR, #10 X 3/8 PH HI-LO PLT WASHER, #10 FLAT PLTD COVER, DECK FOAM SPACER, SHROUD, 5/16 T NUT, 6-32 HEX NYLOCK SS...

  • Page 58: Brush Deck Lift

    BRUSH DECK LIFT 5-11 86292490 VOYAGER DUO 10/23/08...
  • Page 59 PART NO. PRV NO. 86290700 86228990 09153 86259420 87232 86010670 87029 86270830 57023 86012900 86088420 71154 86013020 86231280 14400 86010810 87191 86271870 57290 86276780 70728 86294810 86294580 86294800 86294560 86294820 86259400 87205 86256130 730402 DESCRIPTION SCR, 5/16-18 X 1.0 FHCS SS BEARING, FLNGD,.314ID X .502OD WASHER, THRUST .51D X 1 ODBRO...

  • Page 60: Control Handle

    CONTROL HANDLE 5-13 86292490 VOYAGER DUO 08/20/07...
  • Page 61 PART NO. PRV NO. 86277050 70782 86238730 38307 86238740 38308 86240990 41431 86254920 730153 86277070 70784 86231480 140504 86277060 70783 86257230 730125 86004120 38312 86004130 38313 DESCRIPTION SCR, 5/16-18 X 3/4 SHCS SS HANDLE, LEFT HANDLE, RIGHT HOUSING, BUTTON SPRING, COMP .24OD X 1.25X.018 SCR, 4-40 X 5/8 PPHMS BUTTON, PROPEL SCR, 8.32 X 7/8 PHTC TYPE 23...

  • Page 62: Control Panel-Lower (Basic)

    CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-15...
  • Page 63 PART NO. PRV NO. 86002010 14942 86008900 80845 86237900 35278 86005530 54154 86255900 73538 86251360 67166 86005810 57245 86230080 141044 86001910 14606 86001920 14607 86002000 14717 86007190 72161 86229770 140805 86273880 70030 86295670 86270850 57026 86012910 86250160 66321 CONTROL PANEL - LOWER - BASIC DESCRIPTION BOOT, 3/8 CIRCUIT BREAKER BOOT, SEAL-PUSH BTN 7/16-28...

  • Page 64: Control Panel-Lower (Deluxe)

    CONTROL PANEL – LOWER – DELUXE 5-17 86292490 VOYAGER DUO 08/20/07...
  • Page 65 PART NO. PRV NO. 86002010 14942 86008900 80845 86237900 35278 86250160 66321 86005530 54154 86255900 73538 86251360 67166 86005810 57245 86230080 141044 86001910 14606 86001920 14607 86007190 72161 86002000 14717 86229770 140805 86270850 57026 86012910 86273880 70030 86295670 86296100 CONTROL PANEL - LOWER - DELUXE DESCRIPTION BOOT, 3/8 CIRCUIT BREAKER BOOT, SEAL-PUSH BTN 7/16-28...

  • Page 66: Control Panel-Upper (Basic)

    CONTROL PANEL - UPPER - BASIC 5-19 86292490 VOYAGER DUO 08/20/07...
  • Page 67 PART NO. PRV NO. 86006310 66335 86251360 67166 86005810 57245 86012670 86255900 73538 86014690 86257180 72207 86257150 72197 86026010 82522 86242110 48088 CONTROL PANEL - UPPER - BASIC DESCRIPTION POTENTIOMETER, 50K OHMS RELAY, 36VDC 100A NUT, 1/4-20 HEX NYLOCK SS METER, BATTERY, PG TRUE CHG STANDOFF, 6-32 X 5/8 HEX NYL SWITCH, ROTARY CAM, 4 POS...

  • Page 68: Control Panel-Upper (Deluxe)

    CONTROL PANEL – UPPER - DELUXE 5-21 86292490 VOYAGER DUO 12/08/07...
  • Page 69 PART NO. PRV NO. 86006310 66335 86251360 67166 86005810 57245 86012670 86255900 73538 86014690 86257180 72207 86257150 72197 86251410 67506 86026010 82522 86242110 48088 86254640 82810 86300140 ** CALL MANUFACTURER FOR SERIAL NUMBER. CONTROL PANEL - UPPER - DELUXE DESCRIPTION POTENTIOMETER, 50K OHMS RELAY, 36VDC 100A NUT, 1/4-20 HEX NYLOCK SS...

  • Page 70: Control Panel Mounting

    CONTROL PANEL MOUNTING 5-23 86292490 VOYAGER DUO 08/20/07...
  • Page 71 PART NO. PRV NO. 86276290 70626 86294250 86072110 141056 86274290 70162 DESCRIPTION SCR, #10 X 3/4 PPHST HI-LO BLK WASHER, .19 ID X .5 X .09TK BLK BRKT, BACK, CONTROL PANEL SCR, 10-32 X 3/8 PPHMS SS 86292490 VOYAGER DUO 10/15/07 CONTROL PANEL MOUNTING SERIAL NO.

  • Page 72: Cover-Front

    COVER - FRONT 5-25 86292490 VOYAGER DUO 08/20/07...
  • Page 73 PART NO. PRV NO. 86271870 57290 86010630 87013 86270990 57090 86290740 86278390 73866 86006830 70386 86062310 270155 86010650 87018 DESCRIPTION NUT, 1/4-20 HEX NYLCK THIN SS WASHER, 1/4ID X 5/8 OD SS NUT, 10-32 HEX NYLOCK SS BRKT, FRONT LATCH SPACER, 1/2ODX.219IDX1/2 NYLO SCR, 10-32 X 1.0 PPHMS COVER, FRONT, 24 IN DUO...

  • Page 74: Decal

    DECAL 5-27 86292490 VOYAGER DUO 08/20/07...
  • Page 75 86013660 86004970 50990 86013330 86014330 DESCRIPTION LABEL, BASIC CONTROL LABEL, EXTRACTORS, BREAKERS LABEL, VOYAGER, LEFT LABEL, VOYAGER, RIGHT LABEL, WINDSOR LOGO DOMED LABEL, SOL FILL, 30 GAL LABEL, CHARGER CONNECTION 86292490 VOYAGER DUO 08/20/07 DECAL SERIAL NO. NOTES: FROM 5-28...

  • Page 76: Frame-Lower

    FRAME - LOWER 5-29 86292490 VOYAGER DUO 08/20/07...
  • Page 77 PART NO. PRV NO. 86276780 70728 86293740 86091890 141022 86092550 34468 86271840 57285 86010670 87029 DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS CASTER, 4” SWIVEL, 300# CPCTY BRKT, FRAME, CASTER MNT FRAME, TRANSAXLE MTG NUT, 5/16-18 HEX NYLCK THIN SS WASHER, 5/16 FLAT SS 86292490 VOYAGER DUO 08/20/07 FRAME - LOWER...

  • Page 78: Frame-Upper

    FRAME - UPPER 5-31 86292490 VOYAGER DUO 08/20/07...
  • Page 79 PART NO. PRV NO. 86276780 70728 86276490 70670 86010670 87029 86012890 86277460 70847 86279630 87212 DESCRIPTION SCR 5/16-18 X 3/4 HHCS SS SCR, 5/16-18 X 5/8 HHCS SS WASHER, 5/16 FLAT SS WELDMENT, FRAME MAIN SCR, 5/16-18 X 5/8 BSHCS SS WASHER, .344IDX1.13ODX09TPLT 86292490 VOYAGER DUO 08/20/07 FRAME - UPPER...

  • Page 80: Recovery Tank

    RECOVERY TANK 5-33 86292490 VOYAGER DUO 12/12/08...
  • Page 81 PART NO. PRV NO. 86274220 70134 86003340 28062 86246080 51368 86014810 86004010 35274 86199840 090-12A 86227120 04095 86293240 86002380 20046 86002400 20064 86240130 39560 86292750 86290830 86238460 36259 86270830 57023 86013350 86276490 70670 86012160 86237650 35219 86004440 39717 86005660 57033 OPEN 86004260 39472...

  • Page 82: Recovery Tank Handle (Basic)

    RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-35...
  • Page 83 PART NO. PRV NO. 86217470 270800 86290950 86226740 73215 86277640 70893 86290730 86010630 87013 86271870 57290 86010670 87029 86276490 70670 86290850 86010650 87018 86013990 86291740 86276290 70626 86010800 87189 86008650 80604 86222620 66891 86002400 20064 86281980 39549 RECOVERY TANK HANDLE - BASIC DESCRIPTION COVER, ACCESSORY PORT ASSEMBLY, BRKT, FRONT, LEFT...

  • Page 84: Recovery Tank Handle (Deluxe)

    RECOVERY TANK HANDLE - DELUXE 5-37 86292490 VOYAGER DUO 04/03/08...
  • Page 85 PART NO. PRV NO. 86224770 739989 86279170 87093 86295160 86010650 87018 86290850 86008650 80604 86222620 66891 86010630 87013 86271870 57290 86290950 86002400 20064 86297600 86290730 86226740 73215 86277640 70893 86293920 86295720 86010670 87029 86276490 70670 86007210 72165 86270990 57090 86295830 86002400 20064 86197520...

  • Page 86: Solution-Chemical Tanks (Deluxe)

    SOLUTION – CHEMICAL TANKS - DELUXE 5-39 86292490 VOYAGER DUO 08/20/07...
  • Page 87 PART NO. PRV NO. 86295330 86295280 86295310 86236590 34448 86088710 75495 86274400 70194 86294870 86012760 86001530 40039 86297610 86233090 20016 86088690 75494 86295710 SOLUTION – CHEMICAL TANKS - DELUXE DESCRIPTION CAP, DISPENSING, 9.50 TUBE CAP, STORAGE CAP, DISPENSING, 6.50 TUBE FOOT FILTER TANK, EXTRACT CHEMICAL SCR, 1/4-20 X 5/8 BHCS...

  • Page 88: Solution Pump

    SOLUTION PUMP DELUXE PUMP BASIC PUMP 5-41 86292490 VOYAGER DUO 01/22/09...
  • Page 89 REF PART NO. PRV NO. QTY 86006580 70085 86292230 86012690 86240500 40095 86010670 87029 86276490 70670 86001530 40039 86012760 86005870 59021 86136800 73839 86197940 40027 86250920 65142 86010650 87018 86270990 57090 86197290 14076 86200820 270-11A 86247720 56032 86197300 14079 86290000 86197730 78024 86197760...

  • Page 90: Solution-Chemical Pump (Deluxe)

    SOLUTION – CHEMICAL PUMP - DELUXE 5-43 86292490 VOYAGER DUO 10/20/07...
  • Page 91 PART NO. PRV NO. 86010670 87029 86276490 70670 86295370 86270830 57023 86293710 86274290 70162 86293970 86006520 70052 86295810 86293720 86295290 86294280 86297460 86298040 86264860 05153 86238490 81388 86197400 31022 SOLUTION – CHEMICAL PUMP – DELUXE DESCRIPTION WASHER, 5/16 FLAT SS SCR, 5/16-18 X 5/8 HHCS SS CLAMP, 1-1/4 P CUSHIONED NUT, 5/16-18 HEX NYLOCK SS...

  • Page 92: Solution-Chemical Valves (Deluxe)

    SOLUTION – CHEMICAL VALVES - DELUXE 5-45 86292490 VOYAGER DUO 08/20/07...
  • Page 93 PART NO. PRV NO. 86273980 70066 86010650 87018 86293950 86295650 86013030 86197750 78161 86006520 70052 86247720 56032 86295250 86295550 86240610 44104 86233090 20016 SOLUTION - CHEMICAL VALVES - DELUXE DESCRIPTION SCR, 10-32 X 3/4 PPHMS SS WASHER, #10 X 9/16 OD SWITCH, PRESSURE CROSS, 1/8 NPT VALVE, 36VDC SOLENOID, 1/8FPT...

  • Page 94: Solution Tank

    SOLUTION TANK DELUXE 86292490 VOYAGER DUO 04/11/08 5-47...
  • Page 95 PART NO. PRV NO. 86011820 86011810 86290370 86276760 70724 86006860 70403 86010650 87018 86290830 86238460 36259 86292760 86011400 86010670 87029 86013700 86276490 70670 86276070 70593 86239630 41429 86270830 57023 86006560 70083 86259420 87232 86259410 87206 86290190 86271840 57285 86259910 89265 86228990 09153 86274720...

  • Page 96: Spray Jets

    SPRAY JETS 5-49 86292490 VOYAGER DUO 08/20/07...
  • Page 97 PART NO. PRV NO. 86197640 40064 86233090 20016 86227200 04007 86197750 78161 86240610 44104 86013200 86012550 86270830 57023 86276070 70593 86295590 86091870 141017 86004570 44067 86010670 87029 86010820 87192 86197400 31022 DESCRIPTION HOSEBARB, 1/8” FPT X 1/4" CLAMP, 1/4 ID HOSE ADPTR 1/8MPTX1/8FPT BS AD TEE, 1/8 NPT STREET RUN HOSEBARB, 1/8MPT X 1/4H 90D...

  • Page 98: Spray Jet Valves (Basic)

    SPRAY JET VALVES - BASIC 5-51 86292490 VOYAGER DUO 08/20/07...
  • Page 99 PART NO. PRV NO. 86270830 57023 86010670 87029 86014250 86197520 40011 86013030 86197400 31022 86247720 56032 86197750 78161 86013070 86006520 70052 86233090 20016 DESCRIPTION NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS ORIFICE, .052 ID, .281 OD HOSEBARB, 1/8MPT X 1/4 DL VALVE, 36VDC SOLENOID, 1/8 FPT ELBOW, 1/8NPT STREET NIPPLE, 1/8 CLOSE...

  • Page 100: Spray Jet Valves (Deluxe)

    SPRAY JET VALVES - DELUXE 5-53 86292490 VOYAGER DUO 08/20/07...
  • Page 101 PART NO. PRV NO. 86270830 57023 86010670 87029 86197400 31022 86013030 86197750 78161 86197520 40011 86006520 70052 86013070 86240610 44104 86233090 20016 86247720 56032 86295290 86296220 86295300 86227200 04007 DESCRIPTION NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS ELBOW, 1/8NPT STREET VALVE, 36VDC SOLENOID, 1/8 FPT TEE, 1/8 NPT STREET RUN HOSEBARB, 1/8MPT X 1/4 DL...

  • Page 102: Wheel And Drive Assembly

    WHEEL AND DRIVE ASSEMBLY 5-55 86292490 VOYAGER DUO 08/20/07...
  • Page 103 PART NO. PRV NO. 86276780 70728 86279130 87083 86279210 87102 86226060 89280 86277130 70795 86272880 67270 86049230 54-500412 86013630 86277930 70119 86079580 620136 86215050 05260 86270830 57023 86010670 87029 86177040 03-000149 86277030 70780 WHEEL AND DRIVE ASSEMBLY DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 ID X 1/-1/4 OD WHEEL, 9 X 1.6, 1.0 IN BORE...

  • Page 104: Vacuum Shoe

    VACUUM SHOE 5-57 86292490 VOYAGER DUO 11/15/08...
  • Page 105 PART NO. PRV NO. 86219150 39739 86071990 141027 86276650 70707 86219690 48080 86296540 86003010 27759 86001480 39315 86276070 70593 86010770 87143 86273740 70010 86270830 57023 86093610 620134 86072020 141030 86072010 141029 86072000 141028 86271870 57290 86010630 87013 86259420 87232 86259400 87205 86228920 09140...
  • Page 106 VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-59...
  • Page 107 REF PART NO. PRV NO. QTY 86006580 70085 86075450 27246 86237910 35279 86237920 35280 86237930 35281 86237940 35282 86237950 35283 86259980 85012 86275950 70568 86293190 86296520 86310750 86296410 86302700 86296550 * SEE SERIAL NUMBER PAGE NOTE: Two vacuum shoe assemblies per machine. DESCRIPTION 10 SCR, 1/4-20 X 1/2 PPHMS SS COVER, VAC SHOE...

  • Page 108: Vacuum (Basic)

    VACUUM - BASIC 5-61 86292490 VOYAGER DUO 11/15/08...
  • Page 109 PART NO. PRV NO. 86276720 70718 86010780 87162 86010630 87013 86258480 53177 86135310 140686 86011760 86003760 35166 86270830 57023 86010670 87029 86259410 87206 86011640 86292640 86006560 70083 86228840 09124 86277040 70781 86014420 86276780 70728 86279210 87102 86004370 39547 86071920 141018 86276490 70670 86003010...

  • Page 110: Vacuum (Deluxe)

    VACUUM - DELUXE 5-63 86292490 VOYAGER DUO 11/15/08...
  • Page 111 PART NO. PRV NO. 86273810 70018 86010780 87162 86010630 87013 86258480 53177 86135310 140686 86011760 86003760 35166 86011670 86011830 86014470 86004420 39609 86011640 86259410 87206 86006560 70083 86228840 09124 86279630 87212 86276490 70670 86010670 87029 86270830 57023 86071890 141014 86306470 86075330 22111 86297600...

  • Page 112: Wiring-Battery

    WIRING - BATTERY 5-65 86292490 VOYAGER DUO 11/15/08...
  • Page 113 PART NO. PRV NO. 86228410 10023 86283410 10030 86228430 10032 86088800 78945 86229740 140417 86275870 70556 86010650 87018 86005810 57245 86010650 87018 86273980 70066 86270990 57090 86013740 86008760 80682 86260610 880836 86260200 80872 86008920 80889 86271910 57295 86010670 87029 86260230 80876 86233360 28038...

  • Page 114: Wiring-Control Panel (Basic)

    WIRING - CONTROL PANEL - BASIC 49/PNK 50/PNK 31/BRN 32/BRN 29/BRN 30/BRN 30/BRN 32/BRN 19/RED 22/RED 24/WHT-RED 16/RED 21/RED MAIN 13/RED TRACTION VACUUM VACUUM SWITCH 28/RED 26/RED 15/RED 21/WHT-RED 88868 20/RED 11/RED 5/WHT-BLU 16/RED 17/BLK 9/BLK 10/WHT 5-67 37/RED 53/RED 40/BLK 52/RED 1/YLW...
  • Page 115 PART NO. PRV NO. 86261210 29204 86003410 29215 86013210 86013750 WIRING-CONTROL PANEL-BASIC DESCRIPTION DIODE ASM, 76008 X 76008 DIODE ASM, 76075 X 76075 HARNESS BASIC EXTRACTOR PANEL HARNESS BASIC VAC, EXT. 86292490 VOYAGER DUO 11/15/08 SERIAL NO. NOTES: FROM 5-68...

  • Page 116: Wiring-Control Panel-Deluxe

    WIRING-CONTROL PANEL-DELUXE 5-69 86292490 VOYAGER DUO 01/23/09...
  • Page 117 PART NO. PRV NO. 86261210 29204 86003410 29215 86013210 86295170 WIRING-CONTROL PANEL-DELUXE DESCRIPTION DIODE ASM, 76008 X 76008 DIODE ASM, 76075 X 76075 HARNESS BASIC EXTRACTOR PANEL HARNESS, DELUXE EXTRACT PANEL 86292490 VOYAGER DUO 11/15/08 SERIAL NO. NOTES: FROM 5-70...

  • Page 118: Wiring-Main Harness-Basic

    WIRING-MAIN HARNESS-BASIC 5-71 86292490 VOYAGER DUO 11/15/08...

  • Page 119: Wiring-Main Harness-Deluxe

    WIRING-MAIN HARNESS-DELUXE 86292490 VOYAGER DUO 01/23/09 5-72...

  • Page 120: Wiring Diagram (Basic)

    WIRING DIAGRAM – BASIC 5-73 86292490 VOYAGER DUO 01/23/09...

  • Page 121: Wiring Diagram (Deluxe)

    WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74...

  • Page 122: Hose Diagram (Basic)

    HOSE DIAGRAM - BASIC SOLUTION TANK 86282370 (58") PRV NO. 39735 86282370 (58") PRV NO. 39735 STRAINER FILTER 86321270 (18") 5-75 ACCESSORY BYPASS VALVE SOLUTION PUMP ORIFICE RESTRICTOR 86280760 (6") PRV NO.151-47B 86290870 (10") SPRAY IN INTERIM "A" MODE SPRAY IN EXTRACT "B" MODE 86292490 VOYAGER DUO 01/22/09 PORT 86290860 (51")

  • Page 123: Hose Diagram (Deluxe)

    HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76...

  • Page 124: Suggested Spare Parts

    SUGGESTED SPARE PARTS PART NO. PRV NO. 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86230680 12532 BRUSH, EXTRACTOR 24 86251360 67166 RELAY, 36VDC 100A 86007190 72161 SWITCH KEY DPST 86014690 SWITCH, ROTARY CAM, 4 POS 86199840 090-12A...
  • Page 125 OPTIONS 86292490 VOYAGER DUO 08/20/07...

  • Page 126: Battery Cart

    BATTERY CART BATTERY CART LATCH ASEMBLY 86292490 VOYAGER DUO 11/14/07 BATTERY CART LATCH LINKAGE ASEMBL...
  • Page 127 PART SREF 86270830 57023 86010670 87029 86228840 09124 86259410 87206 86068490 140019 86259400 87205 86277470 70848 86007020 70673 86004070 36196 86076600 38318 86276650 70707 86276950 70772 86078890 620020 86232590 18032 86199430 040-03 86005810 57245 86276070 70593 86276330 70634 86292880 86254290 730338 86006930 70514...

  • Page 128: Battery Cart-Latch And Linkage

    BATTERY CART – LATCH AND LATCH LINKAGE LATCH LINKAGE LATCH 86292490 VOYAGER DUO 11/14/07...
  • Page 129 PART 86008860 80808 86292870 86292860 86008670 80606 86292850 86249060 82061 86298200 86273820 70019 86010630 87013 86259400 87205 86259420 87232 86228900 09138 86005810 57245 86011270 86275460 70481 86292980 86255060 73426 BATTERY CART- LATCH AND LATCH LINKAGE DESCRIPTION PIN, CLEVIS 3/8 X 5.5 PLTD BRKT, PEDAL, BATTERY CART PEDAL, BATTERY CART COTTER, 3/8”...

  • Page 130: Battery Cart - Tray

    BATTERY CART – TRAY 86292490 VOYAGER DUO 08/20/07...
  • Page 131 PART 86005810 57245 86278150 70117 86281060 89265 86275870 70556 86008760 80682 86011530 DESCRIPTION NUT, 1/4-20 HEX NYLOCK SS SHOULDER BOLT, 5/16 OD X 1.0 L WHEEL, BATTERY TRAY SCR, 1/4-20 X 1.5” PPHMS SS CONN, 175 DCS GRY W/O TERMS BATTERY TRAY, WELDMENT 86292490 VOYAGER DUO 08/20/07 BATTERY CART- TRAY...

  • Page 132: Battery Exchange Option

    BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07...
  • Page 133 PART 86276780 70728 86010670 87029 86290220 86011300 86011280 86278150 70117 86290510 86292830 86292820 86290500 86292840 86226780 73044 BATTERY EXCHANGE OPTION DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 FLAT SS PLATE, OPTION, CART LATCH GUIDE, BATTERY TRAY, RIGHT GUIDE, BATTERY TRAY, LEFT SHOULDER BOLT, 5/16 OD X 1.0 L WASHER, THRUST .315 ID X .63 T LATCH, TRAY STOP, RIGHT...

  • Page 134: Emergency Stop-Option

    EMERGENCY STOP-OPTION 86292490 VOYAGER DUO 12/22/07 6-10...
  • Page 135 PART NO. PRV NO. 86007180 72160 86299300 88868 DESCRIPTION SWITCH, EMERGENCY STOP WIRE, 16” RED/18 STRIPX STRIP 86292490 VOYAGER DUO 12/22/07 EMERGENCY STOP - OPTION SERIAL NO. NOTES: FROM NOT SHOWN 6-11...

  • Page 136: Serial Numbers

    SERIAL NUMBERS REF. VOYDU: 10086130000034 VOYXDU: 10086150000035 VOYDUX: 10086170000002 VOYXDUX: 10086190000004 VOYDU: 10086130000059 VOYXDU: 10086150000048 6-12 MODEL: SERIAL #: 86292490 VOYAGER DUO 04/11/08...

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