Windsor Dominator NWWU2250H Operator Instructions Manual

Windsor Dominator NWWU2250H Operator Instructions Manual

500 psi-13 gallon

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500 PSI-13 Gallon
86324470-T
06/11/12
Operating instructions (ENG)
Read these instructions before using the machine.
MODELS:
NWWU2250H
10066650
NWWU1350N
10066660
NWWC1350N
10066690

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Table of Contents
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Summary of Contents for Windsor Dominator NWWU2250H

  • Page 1 500 PSI-13 Gallon Operating instructions (ENG) MODELS: NWWU2250H 10066650 NWWU1350N 10066660 NWWC1350N 10066690 Read these instructions before using the machine. 86324470-T 06/11/12...
  • Page 2: Machine Data Log / Overview

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
  • Page 3: Table Of Contents

    Table of Contents PARTS Machine Data Log / Overview....2 Control Panel with Heat (Dual Vac) ... 22 Table of Contents .
  • Page 4: How To Use This Manual

    How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.
  • Page 6 Safety CONSIGNES IMPORTANTES DE SÉCURITÉ Lors de l'utilisation d'un appareil électrique, il faut toujours observer des précau- tions élémentaires,qui comprennent parmi celles-ci : LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET APPAREIL. Cette machine est pour l’utilisation commerciale. Pour réduire les risques d'incendie, d'électrocution ou de blessure : Raccordez l'appareil à...
  • Page 7: Hazard Intensity Level

    Safety The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 8 LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées. 86324470 DOMINATOR 500 PSI...
  • Page 9: Safety Labels

    Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning Label Warning 86333370 86244300 For Model 10066690 Only PRV # 500955 For Model 10066650 and 10066660 Only WARNING! FOR YOUR PROTECTION USE A...
  • Page 10: Grounding Instructions

    Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.
  • Page 11: Operations

    Operations Technical Specifications MODEL ITEM MEASURE Electrical 115 Volt, 60 hz, 15A Solution Pump 500 psi Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 134 lbs 10066650 Weight-Full Solution...
  • Page 12: Controls

    Operations Controls 7. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 8. Heater Temperature Light (Units w/Heat Only) 2. Solution Pump Switch 9. Breaker for Vacuum 2 (Dual Vac Units Only) 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4.
  • Page 13: Machine Operation

    Operations Machine Operation Chemicals Suitable Chemicals • Alkalis Care must be exercised in the use of all chemicals. • Detergents Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions • Hydroxides regarding dangers and correct usages. •...
  • Page 14: Pre-Run Inspection

    Operations Pre-Run Inspection Heater Operation NOTE: Units with Heat Only 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become extremely hot during operation. Allow sufficient 3.
  • Page 15: Cleaning

    Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. Utilisez toujours des anti-mousses, en cas de formation de mousse. La mousse suspendra les grosses particules qui peuvent endommager l'aspi- rateur et laissera le liquide s'écouler dans le moteur de l'aspirateur sans entraîner l'arrêt du flotteur.
  • Page 16: Maintenance

    Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source.
  • Page 17: Vacuum Motor Replacement

    Maintenance WARNING: The green ground wire must be attached for safe operation. See wiring diagram. Only qualified maintenance personnel are to AVERTISSEMENT: Le fil à la terre vert doit être attaché perform the following repairs. pour un fonctionnement en toute sécurité. voir le schéma de câblage.
  • Page 18: Solution Pump Replacement

    Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. Pump Replacement Kits 500 psi Cam & Bearing Kit 86201040 PRV NO. 250-73C Valve & O-Rings Kit (both sides) 86201030 PRV NO.
  • Page 19: Des Réparations

    Maintenance Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
  • Page 20: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem...
  • Page 21: Parts

    PARTS 86324470 DOMINATOR 500 PSI...
  • Page 22: Control Panel With Heat (Dual Vac)

    Control Panel with Heat (Dual Vac) 86324470 DOMINATOR 500 PSI...
  • Page 23 Control Panel with Heat (Dual Vac) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86180350 12-800035 ELL, 1/4FP X 1/4T BR 86202230 390-09A WASHER 9/16 S/S USS THICK 86002370 20035 CLAMP, 7/16 DIA NYLON UL 86002450 22015 COUPLER, 1/4 QD 86197390 31021 ELBOW, 1/4NPT 45D STREET...
  • Page 24: Control Panel Without Heat (Single Vac)

    Control Panel Without Heat (Single Vac) 86324470 DOMINATOR 500 PSI...
  • Page 25 Control Panel Without Heat (Single Vac) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86180350 12-800035 ELL, 1/4FP X 1/4T BR 86202230 390-09A WASHER 9/16 S/S USS THICK 86002370 20035 CLAMP, 7/16 DIA NYLON UL 86002450 22015 COUPLER, 1/4 QD 86197390 31021 ELBOW, 1/4NPT 45D STREET...
  • Page 26: Electrical With Heat (Dual Vac)

    Electrical with Heat (Dual Vac) 86324470 DOMINATOR 500 PSI...
  • Page 27 Electrical with Heat (Dual Vac) SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86201510 390-26 SPACER NYLON 1/4ID X 1/2 OD 86005670 57040 NUT, 1/2 NPT CONDUIT 86005700 57104 NUT, 10-32 W/STAR WASHER PLTD 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86006850 70393 SET SCR, 1/4-20 X 1.25L...
  • Page 28: Electrical Without Heat (Single Vac)

    Electrical Without Heat (Single Vac) 86324470 DOMINATOR 500 PSI...
  • Page 29 Electrical Without Heat (Single Vac) SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86201510 390-26 SPACER NYLON 1/4ID X 1/2 OD 86005670 57040 NUT, 1/2 NPT CONDUIT 86005700 57104 NUT, 10-32 W/STAR WASHER PLTD 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86006850 70393 SET SCR, 1/4-20 X 1.25L...
  • Page 30: Frame

    Frame 86324470 DOMINATOR 500 PSI...
  • Page 31 Frame SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM NON-ETL 86199430 040-03 CASTER, SWIVEL 4" 250# CPCTY MODELS 86327030 CASTER, SWIVEL 4" LOCKING ETL MODEL 86001660 41236 HUBCAP, 5/8 SHAFT 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86276080 70595 SCR, 10-32 X 1”...
  • Page 32: Heater

    Heater TO CONSOLE SOLUTION FROM PUMP 86324470 DOMINATOR 500 PSI...
  • Page 33 Heater SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86200260 151-50C HOSE,PULSE 47.0 1/4MPTX1/4MPT 86197360 31016 ELBOW, 1/4 NPT STREET 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86273830 70020 SCR, 1/4-20 X 1/2 HHCS SS 86233410 81270 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS...
  • Page 34: Labels

    Labels 86324470 DOMINATOR 500 PSI...
  • Page 35 Labels SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86321760 LABEL, DOM, RH 86321770 LABEL, DOM, LH 86321780 LABEL, DOM, W/ HEAT W/ HEAT 86321790 LABEL, DOM, W/O HEAT W/O HEAT 86324470 DOMINATOR 500 PSI...
  • Page 36: Pump

    Pump TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK 86324470 DOMINATOR 500 PSI...
  • Page 37 Pump SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86190520 11-800224 PLUG, 3/8 SOCHD BR 86200260 151-50C HOSE,PULSE 47.0 1/4MPT X 1/4MPT OPEN OPEN OPEN 86197270 04008 ADPTR, 1/4MPT X 1/4FPT BR 86197290 14076 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 20042 CLAMP, 3/8 WORM GEAR...
  • Page 38: Pump With Heat

    Pump with Heat TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK TO HEATER 86324470 DOMINATOR 500 PSI...
  • Page 39 Pump with Heat SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86190520 11-800224 PLUG, 3/8 SOCHD BR 86364360 HOSE, PULSE 19.5” X 1/4MPT X 1/4MPT OPEN OPEN OPEN 86197270 04008 ADPTR, 1/4MPT X 1/4FPT BR 86197290 14076 BUSHING, 3/8 MPT X 1/4 FPT HEX 86233150 20042 CLAMP, 3/8 WORM GEAR...
  • Page 40: Recovery

    Recovery 86324470 DOMINATOR 500 PSI...
  • Page 41 Recovery SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86161460 15-808123 DUMP VALVE, 1 1/2 86002620 260-64A ACCESS, COVER CLEAR 6" W/RIM 86197820 31002 ELBOW, 1.5 FPT X FS PVC 86004000 35255 GASKET, TANK LID 86197040 57264 NUT, 5/16-18 HEX ACORN PLTD 86273740 70010 SCR, 1/4-20 X 1.50 HHCS SS...
  • Page 42: Solution

    Solution 86324470 DOMINATOR 500 PSI...
  • Page 43 Solution SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86173640 11-800437 ADPT,3/8 BLKHD COMPLETE 86233150 20042 CLAMP, 3/8 WORM GEAR 86238460 36259 HOOK, STRAP 86317550 HOSEBARB, 3/8 MPT X 1/2 90 BR 86001550 40043 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 86273740 70010 SCR, 1/4-20 X 1.50 HHCS SS...
  • Page 44: Vacuum With Heat (Dual Vac)

    Vacuum with Heat (Dual Vac) 86324470 DOMINATOR 500 PSI...
  • Page 45 Vacuum with Heat (Dual Vac) SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86274090 70092 SCR, 10-32 X 1.5 PPHMS 86233430 81431 CLAMP, 2.50 WORM GEAR 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS 86278990 87017 WASHER, #8 X 3/8 FLAT...
  • Page 46: Vacuum Without Heat (Single Vac)

    Vacuum Without Heat (Single Vac) 86324470 DOMINATOR 500 PSI...
  • Page 47 Vacuum Without Heat (Single Vac) SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86277840 00-000167 SCR, 1/4-20 X 6.5 HHCS PLT 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86274090 70092 SCR, 10-32 X 1.5 PPHMS 86002390 20063 CLAMP, 1.75 WORM GEAR X .312 86010630 87013...
  • Page 48: Wand / Hoses - Optional

    Wand / Hoses - Optional 8, 9 SECTION A-A 86324470 DOMINATOR 500 PSI...
  • Page 49 Wand / Hoses - Optional SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86241890 150-50A KIT, HOSE ASM 25' HP/1.5"-VAC 86260740 150-50 HOSE ASM,16.5' HP-M/1/5"-VAC 86241500 44010 JET BODY, 1/4MPT 86201720 160-15 TEE-JET CHECK VALVE FINE 86002820 27074 CAP NOZZLE 86201670 160-27...
  • Page 50: Wiring With Heat (Dual Vac)

    Wiring with Heat (Dual Vac) 86324470 DOMINATOR 500 PSI...
  • Page 51 Wiring with Heat (Dual Vac) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86324470 DOMINATOR 500 PSI...
  • Page 52: Wiring - Without Heat (Single Vac)

    Wiring - Without Heat (Single Vac) -PANEL -VACUUM -PUMP SWITCH SWITCH -POWER CORD 13AMP -TERMINAL BLU/1 GRY/3 BLOCK -FUSE 7AMP BLK-WHT GRY-WHT WHT FROM PUMP WHT/7 -VACUUM -PUMP MOTOR MOTOR 86324470 DOMINATOR 500 PSI...
  • Page 53 Wiring - Without Heat (Single Vac) SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407900 HARNESS KIT, SINGLE CORD 86324470 DOMINATOR 500 PSI...
  • Page 54: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86199240 250-33A BPR REPAIR KIT PUMPTEC 86317510 THERMOSTAT W/ VERT SPADE (HEATED MODELS) 86201790 130-14C THERMOSTAT RESET 302 (HEATED MODELS) 86135320 140687 BRUSH SET, 120V VAC 86199430 040-03 CASTER SWIVEL 4”...
  • Page 55: Serial Numbers

    Serial Numbers REF. MODEL: SERIAL # 1.006-665.0 - 10066650000241 1.006-666.0 - 10066660000026 1.006-669.0 - 10066690000122 86324470 DOMINATOR 500 PSI...
  • Page 56 Notes: 86324470 DOMINATOR 500 PSI...

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