Windsor Lightning Battery Burnisher 10027100 Operating Instructions Manual

Battery powered high speed burnisher

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LIGHTNING
BATTERY POWERED HIGH SPEED BURNISHER
Operating Instructions (ENG)
Bedienungsanleitung (GER)
MODEL:
L20
10027100
L20T
10027110
Read these instructions before operating the machine.
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
86038450 - AV 10/20/08
PRV NO. 98753

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Summary of Contents for Windsor Lightning Battery Burnisher 10027100

  • Page 1 LIGHTNING BATTERY POWERED HIGH SPEED BURNISHER Operating Instructions (ENG) Bedienungsanleitung (GER) MODEL: 10027100 L20T 10027110 Read these instructions before operating the machine. Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen 86038450 - AV 10/20/08 PRV NO. 98753...
  • Page 2: Machine Data Log

    MACHINE DATA LOG MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ Copyright 1995 Windsor Industries, Printed in USA Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ 2ENG YOUR DEALER 86038450 04/12/07...
  • Page 3: Table Of Contents

    Machine Data Log..2 Table of Contents...3 HOW TO USE THIS MANUAL How to use this Manual...1-1 SAFETY Important Safety Instructions ...2-1 Hazard Intensity Level...2-2 OPERATIONS Components/Controls ...3-1 Machine Operation...3-2 Pre-Run Machine Inspection ...3-2 Operating the Machine...3-2 Filter Bag..3-2 Dust Control Skirt ...3-2 MAINTENANCE Battery Information...4-1...
  • Page 4: How To Use This Manual

    DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ Copyright 1995 Windsor Industries, Printed in USA The model and serial number of your machine is on the bottom back-end of the machine. The SAFETY section contains important information regarding hazard or unsafe practices of the machine.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.
  • Page 7: Components/Controls

    Hour Meter. Records machine use time. Battery Condition Light. Indicates the charge condition of batteries. Main Power Switch. Turns On and Off the machine. Pad Pressure Meter. “Green Area” indicates correct pad pressure range. Burnishing Head Switch. Raises and lowers burnishing head. 3 Amp Circuit Breaker.
  • Page 8: Machine Operation

    MACHINE OPERATION PRE-RUN MACHINE INSPECTION 1. Disconnect the battery charger. (See battery charging procedure). 2. Close the cover. 3. To raise the deck: Turn on the main power switch and press the burnishing head switch. 4. Turn or install a new burnishing pad as needed. NOTE: Pad lock has left hand threads.
  • Page 9: Battery Connection

    BATTERY MAINTENANCE 1. When cleaning batteries use a solution of baking soda and water. (Do not allow cleaning fluid to enter inside battery cells.) 2. Keep a proper electrolyte level in battery cells. 3. Wipe down the battery tops at least once a week.
  • Page 10: Maintenance

    MAINTENANCE WEEKLY MAINTENANCE 1. Use a hydrometer to check the condition of each battery cell. 2. Check battery cable clamps. Ensure clamps are tight on battery terminals. 3. Clean tops of batteries with a wet cloth and a solution of water and baking soda. Wipe battery tops dry after cleaning.
  • Page 11: Lubrication

    The following symbols found throughout the manual indicate items requiring lubrication: APPLY GREASE USE SPRAY LUBRICANT USE ANTI-SEIZE WHEN REPAIRING ANTI- SEIZE PERMANENT (RED) THREAD LOCK TIGHT AXLE GREASING: 1-2 STROKES OF MOBILTEMP©78 OR COMPATIBLE CLAY-BASED OR CALCIUM- BASED GREASE. CAUTION: Do not use pressure washers to clean sealed gear boxes or bearings.
  • Page 12: Machine Troubleshooting

    MACHINE TROUBLESHOOTING PROBLEM CAUSE No power to machine Poor Cable Connection Faulty Main Power Switch Pad motor won’t run Circuit breaker has tripped Actuator Safety Switch Faulty Relay Deck lift mechanism not Circuit breaker has tripped working Deck switch not working Deck actuator not working Handle switch not...
  • Page 13: Troubleshooting

    PROBLEM CAUSE Drive controls cont. Faulty motor. Loose Connection. Machine will not propel Bad Relay. Faulty Resistor. SOLUTION Squeeze the control lever and test the voltage at U (wire #27 & 28). When the output voltage varies with the control lever but the motor does not respond and all the tests above have been done, replace the motor.

This manual is also suitable for:

10027110Lightning l20Lightning l20tLightning l20Lightning l20t

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