Yamaha TT600RE 2004 Service Manual page 238

INSPECTION AND REPAIR
2. Inspect:
•
Clutch gear assy bearing
Damaged
3. Inspect:
•
Groove in clutch boss.
Pitting:
Moderate
Accentuated
NOTE:
Pitting of the clutch boss grooves causes irregular
functioning.
4. Measure:
•
Thickness of friction plates
Out of specification
Type "A"
(2 parts)
Type "B"
(6 parts)
5. Measure:
•
Deformation of clutch plates
Out of specification
Clutch plates deformation:
<Limit>: 0.2 mm
6. Measure:
•
Runout limit of clutch push rod.
Turn clutch push rod on two V blocks.
Clutch push rod runout:
<Limit>: 0.2 mm
5-34
ENG
Replace.
Burr.
Replace clutch boss.
Replace all plates.
Wear
Thickness
2.94 ~ 3.06 mm 2.8 mm
2.72 ~ 2.88 mm 2.6 mm
Replace all plates.
limit